Thanks for the amazing community. After a few years away from the audio world, I wanted to get back into full room sound, not just listening on headphones. I've been lurking for months and really appreciate the insight and help so far! I'm a hobbiest woodworker, so building a kit sounded perfect.
I've got the Adelphos on order from Meniscus, and decided this weekend to start building the cabinets.
For fun I only wanted to use scraps from the shop. Luckily I've got a lot of scraps.
First step, cutting up 18mm baltic birch into too many 1 1/16" strips
Here's all the strips before gluing
The adelphos calls for a 8.5" wide speaker, with 3/4" material - 7" internal. Turns out 10 strips glued together is 7" 1/16 - close enough!
I doubled up some glue-ups since I didn't have that many clamps. Wound up using 20 clamps, of course just proving you can never have enough clamps.
After letting the glue dry, I scraped then thickness planed the panels down to 1" thickness.
Next, I made up the panels for the sides. Had a few nice boards of walnut to use up.
I don't have a jointer so after cutting the boards to rough size I did a quick jointer jig and edge jointed all the boards.
Then I glued up 4 panels, no pics of that, it's boring.
Thinking I may miter the top/front/bottom/back box. Did a test by cutting two of the BB panels, domino for alignment.
And this is why I test! You can see the domino wasn't setup well and cut all the way through in a few spots. Will use 4mm for the final, not 5mm x 30.
Here's a mockup with the walnut panel placed on it
That's when I noticed the corners aren't aligned the way I expect. Here's a macro shot of the bottom of the miter:
After some headscratching, it turns out my cross cut sled is
REALLY not square. I have no idea how this happened - it's seemingly been good for a while. But it's also loose and wobbly, not square even to itself anymore, and frankly I'm questioning if I ever made it work in the first place despite having dozens of projects on it. oops.
I think this is all I'll get done this week. Next weekend I'll make a new sled, then make the miters, test it out again. Hopefully the drivers arrive soon and I can start cutting out the holes for them.