SB 12.3 Speaker build (Very very very slow build) :D

Going to paint inside with Elephant Shield Liquid rubber for air tight seal.
 

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Left Speaker - All pieces cut except back panel and three 2.5 inch braces. Back panel will also be screw mounted using gasket.

  • Maybe glueup tomorrow.
  • Using double baffle, one is recessed 3/4 plywood. Front one is 1 inch thick hard wood and is as per design, will be attaching centre of front baffle to recessed baffle permanently using glue and dowels, away from centre using bolts to allow for wood movement of 1 inch thick panel. 1 inch thick panel will not be attached to side panels as front baffle will expand/contract and rip the side panels. That's is what I understood about wood movement.
  • Few days gap, then driver cutouts, wiring.
  • Will be using rubber paint to seal cabinet.
  • Back panel and the onto right Speaker Front, back, most pieces are already cut.
Glad to read that you're not fastening the solid wood front baffle to the sides, and are leaving it 'float' at the edges. People tend to discount how much wood can move with humidity changes - something the early cabinet makers knew.
 
Hello Everyone.

I read somewhere on this forum that 3/4 roundover is of no use on baffle.

Is it mandatory to do 1 inch roundover on sides and top of baffle?
If yes why, what's the logic behind this.

Thank you

Update

Rubber paint done, used reinforcement cloth with rubber paint to seal gap between front(1 inch floating) and recessed(3/4) inch baffle where drivers are to be mounted and the top cover of the MTM section.

Sanding started, then finish with tung oil and maybe beeswax or shellac on top.
After that mounting of driver, crossover and testing(1-2 weeks).

I'll be using ceramic wool for sound absorption. Will start test without wool and add gradually.

Gasket on back side to mount back panel with screws. I want back panel to be floating so I can make modification to interior easily.

The is only left speaker, right speaker building in parallel
 

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I'd believe the only way you could get a 2" bit would be with a shaper, not a router
I believe this is true. The largest roundover router bit I am aware of is 1.5" radius. I have one, and it is a beast. I must be used in a 2.5+ HP router, mounted in a router table, and a speed of 10,000 rpm max.

https://www.diyaudio.com/community/threads/new-active-satori-textreme.366347/post-6512046
https://www.diyaudio.com/community/threads/purifi-waveguide-project.394174/post-7333484

Running this very large bit is my least favorite activities in woodworking / speaker building. But it is the only practical way to generate a large radius roundover...

What happens with bigger radius?
As the edge radius gets larger, the high frequency diffraction ripple gets smaller.
 
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