DIY biamp 6-24 crossover

I am just received my four PCBs for this much anticipated project. Thank you, Nelson!!

I run a fully balanced system and would prefer to avoid the extra circuitry that converting/re-converting balanced to single ended and vice versa requires at the input and output of this unit. However, I am then faced with keeping each of the potentiometers across the normal and inverted “channels“ perfectly agreeing with each other. Highly impractical, of course. The alternative is 10 stereo potentiometers – an expensive and bulky proposition to have 10 ALPS pots in the box! While I could always remove them after testing and replace with fixed resistors, it seems so conceptually unwieldy.

Does anyone have a better idea?

I suppose I could also build the unit in single-ended mode as it is designed for and run my preamp to amplifiers that way during the testing process and once I have my values for the potentiometers I could then rebuild the unit for a balanced operation with fixed resistors.

Thoughts?
 
I decided to build in single ended initially, for simplicity. But have a plan to run voltage/resistance test points to case-mounted fixture to make it easier to match trimpots with DMM. Each board of a balanced pair can be tested one at a time single ended, then combine once they match. Would be very helpful to hear from "wise ones" on this.
 
6-24XO

I soldered the JFets into the PCB today. Waiting for some caps, pots, resistors,...
:D

Greets
Dirk
 

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I just ordered a board :) Looking forward to see if I can make something rewarding out of it! What I couldn't figure out from the manual is if there is any logic to doing frequency adjustments on each of the two pots of the two stage per low or high pass. Do you adjust these in a specific order to adjust the (steepness of a) curve?
 
The one and only
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I suggest you play with Mike Rothacher's calculator posted previously on this
thread (top of this page). It should give you some insight with regards to the
"Q" or sharpness of a filter versus some of the potential pot settings. There is
not a specific order of adjustment as such.
 
Received my board today ! :D

Question : There seem to be a little contradiction between the schematic and the silkscreen on the pcb. The input cap on the schematic is a .1uf but is a 10uf on the board and on the bom??

Second question, what value should we use for the additional filtering caps on the pcb. Those that are on each side of the filtering sections.

Merci !

Hubert
 
I’m trying to set this up as a high pass filter for bookshelf speakers and straight through for low pass stereo subs.

If I want to high pass at 60hz 12db, how do I calculate that?
For low pass, is it possible to just have a pass through so I can use my electronic filters within my subs?

Thanks,
Billy
 
Received my board today ! :D

Question : There seem to be a little contradiction between the schematic and the silkscreen on the pcb. The input cap on the schematic is a .1uf but is a 10uf on the board and on the bom??

Second question, what value should we use for the additional filtering caps on the pcb. Those that are on each side of the filtering sections.

Merci !

Hubert

1. Strange about the input cap.

2. You mean C, Left and right?
 
I’m trying to set this up as a high pass filter for bookshelf speakers and straight through for low pass stereo subs.

If I want to high pass at 60hz 12db, how do I calculate that?
For low pass, is it possible to just have a pass through so I can use my electronic filters within my subs?

Thanks,
Billy

1. What kind of slope do you want? 6/12/18/24 dB/octave, Butterworth, Linkwitz-Riley, Bessel etc. You can do them all.

2. No need for pass through, just connect directly to your subs. In other words, you will only need the high pass section of 6-24 crossover in the path.
 
Capacitor left and capacitor right are in parallel with the third C-R-C-R-C ( in other words , the output of the power filter ) . The capacitors bypass the electrolytic. I plan on using film caps for input and output caps . I know I will need to use less than 10uf and pay attention to the RC time constant as this forms a high pass filter. The 221k resistor in question is in the same position as the 1Meg input resistors, supplying the Vref to the FETs onthe input buffer. I soldered in a 1 Meg resistor. Cant wait to compare this crossover to my opamp based filter.
 
I suggest you play with Mike Rothacher's calculator posted previously on this
thread (top of this page). It should give you some insight with regards to the
"Q" or sharpness of a filter versus some of the potential pot settings. There is
not a specific order of adjustment as such.
Thanks! I think I'm getting the hang of it.. You also mention 24db filters probably being the most popular, why is that? I will be replicating a two way speaker designed with originally passive 12db crossovers. I intend to use 12db with the analog crossover. Your remarks makes me wonder if 24db filters could be suitable as well?
 
A passive crossover interacts in a different way with the varying impedance of the drivers. You should try to get the same response. That use to lead to non-conform strict order filter curves, any slope may came out as necessary and that is the good point of this crossover. In most cases you will need to measure the response.