2stageEF high performance class AB power amp / 200W8R / 400W4R

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If you look at the compensation capacitor current ...
Will do - Thx!

Just bias the output mosFETS to well over 100mA...

100mA per Vertical MOSFET is a good starting point and a good rule of thumb! Lateral MOSFET can be driven with lower bias and still achieve very good THD levels as I have found during test of the Exicons
 
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SA2015: using vertical mosfets IXTH80N20L and IXTH48P20P

So - ready for "bread board".
Simulation shows:

  • only 1 pair IXYS MOSFETs
  • +/-52V
  • two 2 way 8R speakers in parallel
  • no SOA problems so far at 28Vrms
 

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Hi Toni, I need to order some more heatsinks for my SA2014 Mono build. It is hard to find the ones with pins except from Reichelt. What heatsinks are used on the SA2015 and SA2016? I may as well get a bunch given the shipping cost.

PS: I am also having difficulty finding the Kemet 2.2uF caps PHE426HD7220JR06L2 as Mouser received the incorrect parts in their last resupply order. At the moment I only need 2 but can purchase in lots of 10. Are they used in SA2015/16?

I've been away for a week and trying to catch up on things now
 
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Hi Toni, I need to order some more heatsinks for my SA2014 Mono build. It is hard to find the ones with pins except from Reichelt. What heatsinks are used on the SA2015 and SA2016? I may as well get a bunch given the shipping cost.

PS: I am also having difficulty finding the Kemet 2.2uF caps PHE426HD7220JR06L2 as Mouser received the incorrect parts in their last resupply order. At the moment I only need 2 but can purchase in lots of 10. Are they used in SA2015/16?

I've been away for a week and trying to catch up on things now

  • SA2014 uses 2 pieces 2.2µF/250Vdc MKP PHE426HD7220JR06L2 ( Reichelt/WIMA alternative: MKP4-250 2,2µ)
  • SA2015/SA2016 uses 1 piece 4.7µF/250Vdc MKP PHE426HD7470JR06L2

Just have seen: the PHE426 2.2µF are available after 19.04.2017 at mouser - I can send you 2 pieces if you need them earlier but www.distrelec.biz has them also on stock if you don't want to buy the alternatively useable WIMA MKP .

Heatsinks for SA2014 you need per channel:

  • 1 piece SK75/37.5 for TO220 (Reichelt: V SK 75-37 STS)
  • 2 pieces SK76/37.5 for TO220 (Reichelt: V SK 76-37 STS)

Heatsinks for SA2015/SA2016 you need per channel:

  • 1 piece SK75/25 for TO220 (Reichelt: V SK 75-25 STS)
  • 2 pieces SK76/25 for TO220 (Reichelt: V SK 76-25 STS)

SK75/SK76 are hard to get. But I have designed the PCB so that you may use an aluminium stripe formed to an L-shape.

BR, Toni
 
Thanks. I placed an order with Reichelt including the WIMA MKP.

Here is the new SMD Main Control Unit wired up. (The IPS/VAS boards sit on a shelf above the 2-channel star/silent ground board - removed for the pic.) I now have just one "aux" PSU powering the MCU, input boards, output relays and inrush relays. Previously there were three PSUs (1 aux psu per channel and the MCU itself). The high performance PSU board installed now is complete overkill for this application, but I had it to hand and perhaps it helps the BAL-SE input boards perform better.

I also added drain wires to chassis from the soft iron tubes through which output wires run.

(The aux PSU toroid is shielded and potted, and it sits on an iron base plate. Should be better than 3 unshielded PCB transformers. At one point I had made the shelf they all sat on, with 10mm spacers, in powder coated iron with a view that it would shield the twin main PSU toroids below. However, I could clip leads to this shelf and observe in ARTA the increase in radiated EMI as each of these PCB transformers powered up.)


EDIT: I added an earlier pic of the previous setup
 

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SA2015: using vertical mosfets IXTH80N20L and IXTH48P20P

Test sample using 1 pair of IXTH80N20L and IXTH48P20P up und running!

Quick THD+N tests (80k bw) with SOA circuit in situ:


  • THD+N 20k@100W@8R: 0.0035%
  • THD+N 20k@200W@4R: 0.0042%

Rgate 15R. No oscillations detected. No signs of instability at +/-50V supply.
More tests and tuning data will follow as soon as I have repaired my test sample (a f...y short circuit during a f...y screw driver accident during tests :eek:)

Dave Zan's simulation models seems to match pretty good with the devices in reality. Bias settings in reality as expected from spice design!
Bias temperature stability similar to SA2015 IRFP240/IRFP9240.

Have fun,
Toni
 

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(The aux PSU toroid is shielded and potted, and it sits on an iron base plate...

The whole installation looks nice, especially the shielded toroid, where is that from?

  • THD+N 20k@100W@8R: 0.0035%
  • THD+N 20k@200W@4R: 0.0042%

That's also nice.

Dave Zan's simulation models seems to match...reality

And that's nice too;)
Some of the parameters of a FET can vary quite a bit from nominal datasheet values, which makes it difficult to be accurate without some adjustments to match measured results.
So this is excellent news.

Best wishes
David
 

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Test sample using 1 pair of IXTH80N20L and IXTH48P20P up und running!

After repair - IXTH48P20P has past away with a short circuit between drain/source ~ 200 mOhm - I started some additional tests.

SOA circuit disabled, +/-40V, VAS-diode removed, Bias 150mA

THD+N 20k@60W@8R: 0.0018% (80k bw)


  • Rgate 15R
  • no oscillations detected
  • no signs of instability at +/-40V supply.
  • small signal square wave: nearly same as previous amplifiers (SA2014/SA2015 and SA2016 variants).
  • slew rate 100V/µs
Noise levels:

  • 131 µV - no bw limit
  • 56 µV - 80k bw
  • 31 µV - 20k bw
  • 23 µV - A-w
Note: one pair of IXTH80N20L and IXTH48P20P !

Bias circuit/stability: thermal runaway starts above 650mA bias. Above 650mA this may destroy your MOSFET very quickly! This behaviour seems to be exponentially.

BR, Toni
 
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