DIY Class A Headphone Amp suggestion

@florian911
Here is my 3 transistor headphone design in Class A.
This version will suit both 250R and 600R headphones.
The picture shows 10mW (+20dB) into 250 Ohm.
The distortion is only THD 0.00054%
My 3 transistor project has been built by several members with good result.

3T BD139 Headamp_05.jpg
 
R8 (with R5 and R10 pot) along with R7 set the bias voltage applied to the base of Q1.
Q1 has to be bias accurately to place the emitter of the BD139 close to half Vcc to maximise the headroom from the HPA.
Actually you could bias the voltage at the emitter of BD139 about four volts higher than half Vcc, ie 16V as you have lots of supply voltage..
With 44.5mA running through R3, the voltage at this point is 3.026V, and at the base of Q1 it would be 3.646V.
this is quite a good circuit from Lineout, but you could improve the linearity by replacing the R4 1k by a 12mA constant current source. He added a nice 22pF on Q2, but I would also suggest a 47R base stopper on the BD139.

The bias point should be set higher than half Vcc because the compound 3 transistor amp runs out of puff on the negative rather than the positive half cycle.

You also find that the harmonic profile varies slightly depending on the bias point, as you'd expect.

Hugh
 
Hello,
I am looking forward to build a headphone amplifier and looking for a project/schematic I could use as a reference. I am looking for the following:
  • capable of driving a pair of Beyerdynamic DT880 250 Ohm which I am using at the moment (if possible also the 600Ohm version), probably will upgrade later
  • Class A (the single ended class a topology or in genereal the designs by Nelson Pass really appeal to me 🙂 )
  • external PSU prefered
  • parts which are available at the known large distributors, if possible also in a few years
  • maximum size around 200x200x50mm
For me its okay to do the PCB layout by myself/use SMD components to shrink the needed size a bit (and accept maybe a bit less performance)

At the moment I have seen:
  • ACP+ (needs to be modified for 250Ohm impedance)
  • AMB M³ ("active ground technology" which is new for me)
  • Whammy (internal PSU, therefore quite large)
Shipping for kits is really expensive, so a bit more DIY would be less expensive (and more fun😉)
Do you have any recommendations?
Thank you!

Best
Florian
Or save yourself some money and a lot of time and look for a second-hand Schiit Audio Asgard 2;
Single-ended Class A MOSFET, zero NFB. Drives my 250-ohm DT 1990 Pro headphones beyond loud.
https://www.schiit.com/public/upload/PDF/asgard_2_owners_manual_1_3.pdf
 
Is it that time again, for a fresh design?

I made an HPA a couple of years ago for the DT880, but I wouldn't recommend it. Like others have suggested, the Noir could be a good place to start. Me being me, though, I like to go through the process and evaluate all the important details.
 
R8 (with R5 and R10 pot) along with R7 set the bias voltage applied to the base of Q1.
Q1 has to be bias accurately to place the emitter of the BD139 close to half Vcc to maximise the headroom from the HPA.
Actually you could bias the voltage at the emitter of BD139 about four volts higher than half Vcc, ie 16V as you have lots of supply voltage..
With 44.5mA running through R3, the voltage at this point is 3.026V, and at the base of Q1 it would be 3.646V.
this is quite a good circuit from Lineout, but you could improve the linearity by replacing the R4 1k by a 12mA constant current source. He added a nice 22pF on Q2, but I would also suggest a 47R base stopper on the BD139.

The bias point should be set higher than half Vcc because the compound 3 transistor amp runs out of puff on the negative rather than the positive half cycle.

You also find that the harmonic profile varies slightly depending on the bias point, as you'd expect.

Hugh
Hugh, was not asking about Lineup circuit but the one in #66. That's why i quoted it in my question.
 
I assumed that was to isolate the circuit from the source on 'gnd level'. If they both use the same signal ground R8 has no effect but if they don't, it may have.
@Nico or @Hugh: am I right or does the resistor of 10 ohm have an other purpose?
You also find that the harmonic profile varies slightly depending on the bias point, as you'd expect.

Hugh
Is it that time again, for a fresh design?

I made an HPA a couple of years ago for the DT880, but I wouldn't recommend it. Like others have suggested, the Noir could be a good place to start. Me being me, though, I like to go through the process and evaluate all the important details.
Perhaps a brain fart: what about developing this beauty in a little monster, doing a bridged version of it so that it can run balanced (and possibly with a bal/un switch)?
Same PSU but with a virtual ground. yes, bulkier than a cigarette box but... (don't know, I'm thinking aloud)

@abstract DT880 what impedance?
 
I got all the parts in this circuit and could put it together in half a day. (even i have way too many headphone amps already)
Because of C2 cap, R8 does nothing for bias of Q1. That i understand. I was just asking for its function, as i normally would omit it.
How big heatsink on Q2?
 

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Ah, my mistake......
It is a ground lifting resistor, intended to cover any earth loops which might drive current into the ground of the input circuit.

As configured, it would run almost 315mA through Q2, and I consider this absurd for a >32R can. Given the efficiciency of cans, say around 93dB at the ear from 1mW, 32R cans would use about 4Vpp, needing a max current of only 62mA for ear splitting Spl. I would set it no higher than 53mA, so use resistors of 120R (for 20R) and 270R (for 43R). No change to the biasing resistors, and I have allowed about one volt drop across the bias resistor, R2 of 47k. At this output current, Q2 will be dissipating 725mW so it needs a flag heatsink. You might also experiment with R4; I'd reckon reducing it to about 22k to bring down the collector of Q3 to around 14.5V, best for headroom but slightly less current to 37mA.

HD
 
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I will be using some of these scrap heatsinks for Q2. If i decide to go with high power version (20R + 43R) i will use those on top, or if lower power (120R + 270R) or between, than something smaller will suffice.
This will be based on all leftover parts, just like was my hamptone project. Still can yield interesting stuff. Nothing goes to waste.
But i have some fm active antena on the 'bench' first. I do not have bench, haha.

Ps: do not worry about those transistors on heatsinks, those are some leftovers from salvage, i will use new transistors, i have plenty.
 

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I will be using some of these scrap heatsinks for Q2. If i decide to go with high power version (20R + 43R) i will use those on top, or if lower power (120R + 270R) or between, than something smaller will suffice.
This will be based on all leftover parts, just like was my hamptone project. Still can yield interesting stuff. Nothing goes to waste.
But i have some fm active antena on the 'bench' first. I do not have bench, haha.

Ps: do not worry about those transistors on heatsinks, those are some leftovers from salvage, i will use new transistors, i have plenty.
That's exactly what I'll be doing... Hey, if you don't mind, share you notes for the FM antenna! Is it indoor?
 
That's exactly what I'll be doing... Hey, if you don't mind, share you notes for the FM antenna! Is it indoor?
Sure, but its out of the scope of this thread. Its indoors or outdoors. Highly tunable, not only frequency to amplify, but gain as well. Its tree LC circuits with feedback. Pretty tricky to set properly, but once working, you get high gain with high selectivity. You can place the dipole into directional antena and gain multilies. Crazy. I used it in europe in old commies czechoslovakia to listen western fm stations in perfect stereo from hundreds of miles away. Just a teazer.
 

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