Fast, fun, Inexpensive OB project

It was indeed "sound" reasoning. 🙂
John has built a number of OB speakers with dome tweeters. My favorite was a set that used 2 pro 18" per side, with a Beta 12LTA for the midrange crossed to a dome tweeter. Great speakers.
And then there were the "Jokes" with the same 18" woofer (1 per side) and a dome tweeter. Yes, a 2-way with a pro 18 and a dome tweeter. It worked!

John liked the Peerless woofer, and at the time it was not too $$$. So naturally he made a not too hard, not too expensive OB with it. The Seas 27TDFC tweeter was a natural choice. Good tweeter, good price, could almost play loud enough. And John probably had a few lying around. A simple 4 element crossover was built and Voila! The Manzanita was born. That was 8 years ago. You can see the originals in post number 12.

I liked it, but never thought the 27TDFC really had the cajones to keep up with the woofer. At least not as far down as we were forcing it to play. So on my speakers I swapped in the Monster Truck of tweeters, the Scanspeak D3806/8200. Superb driver, been around for years, not cheap. For me the D3806 worked great and matched up with the woofer much better than the 27TDFC.
But at the time the D3806 had gotten hard to find and was still expensive. $175 each, these days.

John and I talked a lot about finding a cone tweeter that could play low enough to cross well with the Peerless woofer yet still go up high. We couldn't find anything. Four years into the project, John surprised us with the Vifa TC9FD18-08. Don't know where he came up with that one, but it stuck. And it fills the bill.

You really DO need to adjust the crossover, tho. When I first built them I found John's crossover too rolled off at the top for my room. The Vifa response really gets bright at the top, but John had tamed it too much for my room. I had to change the trap inductor and resistor some. Tweak that inductor!

There you have it. The Peerles woofer remains the heart of the speaker in the original version. It was the quest to find a mid/tweeter to match it that led us to the Vifa.
 
A question concerning the Woofer trap John discussed, does this post (#1059 ) show it correctly?

http://www.diyaudio.com/forums/multi-way/110583-fast-fun-inexpensive-ob-project-22.html#post3931863

I was a little confused about the response in John's next post ( #1060 )

http://www.diyaudio.com/forums/multi-way/110583-fast-fun-inexpensive-ob-project-22.html#post3933056

" I do add in the crossover series resistances in the formula showing the speaker impedance to be about 8.8 ohms. And we save a $5.00 resistor doing it this way".

At first I thought he meant that he added another resistor, but then comments it saves one?😕

Russellc
 
He means that he takes into account the DCR of the inductor. It acts as a resistor, of course. No need to add that resistance in if it's already there. 🙂

That's all I could figure, but I want to do it right! So the illustration is correct then? I suppose it is or you would have mentioned it here or after that post!

Thanks for the response! I am getting ready to order the last of the crossover parts, and plan to get to building right after the Thanksgiving day Holiday.

Russellc
 
Great info!
Has anyone tried this? I've read that the TG9 is better in the highs than the TC9. Color-wise, it would also fit well with my white baffles 😛

I've been looking for improved trebbles. The highs aren't as crisp and bright as some good tweeters. I don't like adding a driver to the current design, so I've tried tweaking R1. Originally, I had 8 ohms. Now I've added a 6 ohms resistor in parallel, to get some highs back. Effectively I've got 3.4 ohms now. It's got much more detail now; I can hear singers breathe, chairs moving and all else background noise during the original recordings. But it might be a little too harsh now, so I wonder what the TG9 would do. Open to suggestions!

The TG9 won't give you any SPL advantages compared to the TC9 paper coned Vifa. But it does have advantages in the upper HF response.
TC9 off axis measurements:
attachment.php


TG9 off axis measurements:
attachment.php


P.S. not my own measurements, just some data acquired while researching for my own project. Notice the small difference in sensitivity as well. You'd have to re-check the crossover and see if changes are needed.
The above plot is from the 8 ohm TG9 driver. It isn't terribly expensive and definitely worth a shot. As long as you can still get your hands on it.
 
I expect the Vifa's to be quite similar in power handling. The TC9 being only a hair more sensitive than the TG9.
Did you know even a Kevlar coned Vifa exists? Another sibling 🙂.
http://www.diyaudio.com/forums/full-range/282412-tpy03w06o0111-k-oem-black-tg9fd.html

And of coarse the higher grade Scan Speak 10F is also kind of a relative and the one with the best papers, though in spec's it is way different driver than all of the little 3.5" Vifa's.
 
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Unless I can find someone with a plunge router I will need to buy one, hate to mount the woofers not inset.

Exactly! - without a project like this you'd have no excuse to buy a nice router 😀

It will be handy for hundreds of other project ideas yet to come - go for it - make sure you buy a router template thingy that screws to the base of the router and allows you to route holes of different sizes
 
Hi,

Would it be possible to remove the wings and instead extend the baffle Width the same amount?

I guess it will Work for the bass driver, but will the vifa output be seriously affected?

🙂

Edit: An alternative could also be to have the wings in 45 degree angle?

ra 7

When you are working in the OB format, baffle dimensions become very important especially with a passive crossover set up. There is a direct relationship between the distance from the center of the driver to baffle edges relative to lower frequency response shape. If the distance increases, the driver net efficiency usually increases and will extend lower in frequency. The distance the Vifa is from any given baffle edge effects the roll off point and rate. Part of the bargain is that the crossover electrical function and the baffle induced mechanical roll off function combine to acheive a particular total roll off. All of the design elements come together to form a desired outcome and if you change baffle dimensions too much, the magic quickly goes away.
 
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The distance from listener to front and distance to rear of cone are different for the rear pointing wings and the side pointing wings.

It's that distance difference that determines the roll off frequency.

I was told a long while back that there was no EQ needed for this Open Baffle.
But there is and it would need to be changed if the front & back travel distance were altered.
 
Exactly! - without a project like this you'd have no excuse to buy a nice router 😀

It will be handy for hundreds of other project ideas yet to come - go for it - make sure you buy a router template thingy that screws to the base of the router and allows you to route holes of different sizes

I bought a circle jig from PartsExpress a while back for just such an occasion!

Russellc
 
Russellc....

As is standard, the design uses a 14 ga. air core.. about 0.15 ohms. You can get by with 18 ga. (0.3 ohms) but there will be some degradation in the midrange. Not so much due to the higher resistance, it's just that the larger wire size produces less midrange distortion. You can really hear it. Have tried values as large as 8 ga. and it sounds the best, but just not justified due to crazy price and size. 14 ga. seems to be the best bang for the buck IMHO.

I have some other suggestions regarding this matter, as another coil in series with the woofer would be problematic (RDC):

#1: Instead of the trap Circuit (15uF//0,4mH), you can try with a Zobel directly accross the woofer terminals: R+C = 6R8+22uF.
This prevents the rising impedance and gives better damping and no extra coil added i series with woofer to degrade performance.

#2: A cheaper alternative would be to make the 20mH coil a part of the trap. This is done by connecting a 330nF capacitor in parallel with the 20mH.

I haven't tested theese yet, but they will be on my to-do-list 🙂
 
I have some other suggestions regarding this matter, as another coil in series with the woofer would be problematic (RDC):

#1: Instead of the trap Circuit (15uF//0,4mH), you can try with a Zobel directly accross the woofer terminals: R+C = 6R8+22uF.
This prevents the rising impedance and gives better damping and no extra coil added i series with woofer to degrade performance.

#2: A cheaper alternative would be to make the 20mH coil a part of the trap. This is done by connecting a 330nF capacitor in parallel with the 20mH.

I haven't tested theese yet, but they will be on my to-do-list 🙂

Great info! Is this for the 'standard' or Ultra?