The marriage

I attached a few photos meanwhile I replaced the Aleph J boards inside my amps.

Since I was there I measured also the impedance of the ps caps and got ~5milis for the 47000uf ones and 10milis for the motor run ones.
Don’t know what values these had initially but now after 10y they are better than the specs in the datasheet this if my tool measured ok.
I used for the measurement a battery impedance tester which works at 1khz and measures fine lithium cells.

I didn’t encounter much trouble putting together the amp pcbs. I had a few unsoldered resistor pads that I spotted first of mounting the amp pcbs to the heatsinks.

The real trouble that I encountered was when I mounted the pcbs to the heatsinks because the space there is very tight. The reason about the space forced me to draw my own pcbs.

First of starting the amps I set the bias trimpots for the minimum bias. When I powered them on the bias was ~750ma cold .
Then I slowly set to 1amp, it increased a bit as the amps warmed up.

I didn’t touch the offset trimpots initially, left them in the middle position as they came from the producer.
At first power on the offset was less than 200mv which I trimmed easily to 0mv.
When you turn them on after first setup you get 160mv offset that goes to 0mv in a few secs.

When you turn the amps on/off there is no turn on/off thump.
At power on you can hear the sound “going on” with this I mean that initially the sound is weak and distorted and in a few seconds it goes ok, like with vales until they heat up. You get same behavior at power off.


To drive them I have a ugs muse preamp that fits 2 different topologies of gain stages, one uses the Iron Pre(thanks again to @Zen Mod who helped me with tips to implement the transformers) with no global feedback, the other one uses fets to amplify the voltage and has global feedback.
With the Iron Pre I can get 5db of gain and with the other 10db.
For now I am using the amps with the active gain stage and the combo sounds nice. I still have to try it with the IP which I will do the next days.

In front of the preamp I have a rme dac that is able to put out close to 7vrms.

Forgot to mention but the amps work at 24v.

At this time what I can tell about the sound is that clearly has more bottom control than the aleph j on my 3.4ohm speakers.

Thanks again to Zen Mod and also to Papa for being around!
 

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Yesterday I finished listening to music very late, I kept saying many times to myself “this is the last track and after I will go to bed”.

Very nice and clear sound similar to the alephs, the only differences that I noted till now is that the boo controls better the lower end and also gives the impression of higher level.

The last month I kept the multimeter connected to the aleph js output and always calibrated at not more than 1v. Yesterday I did the same, I always calibrated for 1v but received complaints quick after first power on to lower the level 😎 because it’s too loud.

Today I replaced the gain stage in front of the amp with the IRON PRE.
With the IP I get same gorgeous sound, seems a bit more clear(specially the voices) and also more accentuated bottom end.

It’s a very hard decision when you have to turn off these.
 
Sometimes I do listen to music with my eyes closed.
After a certain hour something like you describe can be good to have.

I didn’t mention in the earlier post about offset and bias after initial adjustment. From cold to hot the bias drifts 1% in my case and the offset goes to 0mv and stays there. Very stable!

Probably the next week I will do some thd measurements.

What changes if you use pucks in this circuit? Used at same supply voltage and bias current.
 
no benefits with pucks vs. present, with same voltages and current

with pucks you must go higher with rails, even if follower stage, interelectrode capacitances still issue under some voltage threshold

say with pucks, ZM is chicken bellow 30V per rail
 
30v rails will increase the dissipation a lot, not very useful in my case.

Like they are now it’s perfect from the dissipation point of view, I can leave them on also in the summer months which with the alephs wasn’t happening. I measured the temperature only by hand and i think they are at 45c on the heatsink. The alephs had 55c with same 22c room temp. You can keep your finger longer than 5s even on the mosfet body.
It all seemed right that I didn’t feel the need to pull out the temperature probe from its bag.

One thing I didn’t understand very well from the datasheet was how to mount the keratherm pads.
I mounted them with the shiny face(the datasheet says the film side so I supposed it’s this one) pointing to the heatsink.
 
I am using 70/50. It has 1.4W/mK compared to the 6.4W/mK of 86/82. I bought a bag of these many years ago but didn’t use them until now. I will place the temperature probe on the mosfet body to be sure they work fine as my finger sensed.
 

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ALERT!


think, 1.4W/mK is faaaaaar worse than 6.4W/mK

I still have bag of damn 70/50 somewhere, but tightly sealed and marked with red marker as BADDDDD!!!!!!!!!

that mistake ( ordered and paid for 86/82, while Buerklin guys sent 70/50, without me noticing/even looking at damn sticker on bag) did cost me few channels of Babelfish M25, same as pair of 17W75XL drivers I later bought , as it was my responsibility they're killed

I did save hard data , hope it'll show properly formated:

so, time for disassembly!!!!



ambient temp 22C

keratherm 86/82 vs. 70/50


heatsink temp 39 39


mosfet body 49 67



allen bolt head 47 63


drain pin 58 83


measured in Babelfish M25 , Iq 1A5, standard rails
 
anyhow, I paid that schooling ...... and made it to my own benefit

due to that:

- using strictly Keratherm 86/82; lesser combo is Alumina pad with goop, lesser ( while still good ) mica+ goop
-using Torque 0.9nM always
-strictly stainless steel screws and split washer; in my neck of wood sole certain way that I get M3 hardware in quality (M4 and upwards I can get with trusty numbers marking, but not M3)
-using contact thermometering thingie, IR guns are for square foot area and up, not for precise pointing
- all my finished amps are having speaker protect module in, when leaving my workshop

so, simple number slip up (86/80 vs. 70/50) ......... damage of more than 1KE in hardware and time, lesson learned

hopefully amp in case was (still is) in possession of decent and friendly guy, aware of Murphy existence , so he didn't doubted my honesty for a second;

as Uhtred would say :

“The preachers tell us that pride is a great sin, but the preachers are wrong. Pride makes a man, it drives him, it is the shield wall around his reputation... Men die, they said, but reputation does not die.”

:rofl:

crazy.gif
 
Until yesterday I didn’t even notice that I don’t have the “real” stuff.
I have a bag of 100pcs for to247 and another bag of 100pcs for to220.

For the to220 I am transferring 1w to the heatsink, do you think these(the isolator pads) should also be replaced?

Just for curiosity sake I will do the temp measurement. Today I am away from home but tomorrow it will be the first thing that I’ll do.

The js had goop and a thin teflon band as isolator. They worked like that for 10y with 35w dissipated on the mosfet. Iirc the heatsinks were 33c above room temp and the mosfet body 55c over room temp, similar to what you measured for 70/50.
Now this could be luck that they worked 10y like that and tbh I don’t want to put my luck into play again, I trust your words and I will proceed accordingly!

From where do you buy the 86/82?

Thanks again for being around !
 
Conrad.de doesn’t ship to my country, I tried also on Conrad.it and the story is the same.
There is also conrad(they don’t use the same name but the web page looks identical) in my country but unfortunately they don’t list the 86/82.

What kind of screw driver are you using to measure the torque?
What circuit would you recommend to use as dc protection on the output?


Edit: just had a phone talk with the guys in my country(from conrad) and they suggested to send an email asking for a price request which I sent now.
 
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torque screwdrivers- have Wera for 0.9Nm and Garant for 1.2Nm

plenty of those around and with quick gglsrch you'll know which brand names are

on alixprss you'll find plenty of circs for LSP protect, choose wisely

I have made my own, with uPC1237, but not selling it, that would complicate my life even more

why you didn't put "your country" in profile, sometimes that info helps when searching for some parts (ppl can recommend local sources)
 
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