DIY Class A/B Amp The "Wolverine" build thread

Hi Guy's,

I finally found some more time to work on my build.
If anyone would like to see the photos I've made a build album.
Wolverine project- Build Album

In time I'll update the build guide with some of the images.

Just a small note.

When installing Q7, Q8 they were clamped together and I soldered the bottom while they were clamped together. Then I removed the heatsink then soldered the top.
The solder on most legs flowed through. Soldered the top is just a touch up.

I then reinstalled the Heatsink Q7, Q8
 
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I used 64v with a 800VA supply powering both rails for my Honey badger build and found that was more output power than I'm ever going to need. So for this build I'm going to build mono blocks with a 40v 500VA transformer in each. That will give me 57v rails and about 150w into 8 ohms

For those interested in calculating there output power I just put this little table together for you all.

Rail voltage 57v
Assume a voltage drop of 2.5v at max load.
Then;
A drop across D115 of ~0.465v
A drop across the cap multiplier of ~0.990v
A drop across the VAS current source of ~1.0v
A drop across the RCC resistor of ~0.3v
A drop across Pre driver transistors of ~0.735v
A drop across driver transistors of ~0.655v
A drop across Output transistors of ~0.735v
A drop across the emitter resistors of ~0.370v

If my math is right that's a total drop of ~7.8v
57-7.8 = 49.2V that would be equal to the voltage peek.
So the RMS would be 49.2 / Sqrt(2) = 34.78v
The Power across an 8 ohm load would then be V^2 / R = 151.3 Watts.

Please refer to sheet 2 in the bom for more information on the expected output power

Hi Stuart, which drivers are you using in your build? Also power into 4 ohms using 2 x 40v 500va transformers in the region of 250wpc?

Which
 
I recommend a conventional PSU with torrid transformer(s) and big reservoir capacitors (screw terminals) connected together with massif bars aluminium or brass. Mainly for its known good transient response and low Z, others might recommend a SMPS. Usually people recommend what they (have) build themself. This Poland manufacturer of torrid transformers might be worth to investigate. https://sklep.toroidy.pl/
Hello Omed,...would this be something I could opt for? I'm looking at 2 PCB's with 2 transformers. I'm not looking to have world of power. Just a decent amount well within the range of the speakers and compoents.
Power-supplies.PNG
 
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They have 3 quality lines transformers; standard, audio and supreme audio. The supreme type is popular among valve enthusiasts, as it can be placed om top of the housing. The choice is up to you, there is a significant price difference.

Whatever you decide, you need one with dual secondaries, so not 45 volt but 2 X 45 volt
 
Hi Stuart, which drivers are you using in your build? Also power into 4 ohms using 2 x 40v 500va transformers in the region of 250wpc?

Which
@reddish75 , @marktd
For drivers I am using the 2SC4793 & 2SA1837 for there high Ft value.
I managed to source some genuine Toshiba components last year during the development of the Wolverine.
These were verified using my curve tracer.
I also have some from profusion which I ordered last year as well.

I have some to spare. Send me a PM and I'll send you some if your interested.

You should be Approaching 250WRMS into a 4 ohms load using the power supply you quoted.
This table is on sheet 2 of the BOM spreadsheet.

1677156849570.png

 
They have 3 quality lines transformers; standard, audio and supreme audio. The supreme type is popular among valve enthusiasts, as it can be placed om top of the housing. The choice is up to you, there is a significant price difference.

Whatever you decide, you need one with dual secondaries, so not 45 volt but 2 X 45 volt


Still a bit confused about this topic I'm afraid. Is 2 x 45 volt actually meaning 1 winding having 90 volt with a centre tap splitting them in 2 effectively?
And then the +/- railvoltage would be something like 45 x sqrt2 minus losses or am I completing missing the boat here?

reg

w.
 
Maybe a ready-made SMPS would be the easier, but less instructive way to go for you.
With a linear supply solution, you will need to consider a few more things like inrush limiting or a standby PSU in case you don't want to have a full mains voltage switch in the front panel or if you want remote control. Chassis integration is often underestimated 😉
 
Still a bit confused about this topic I'm afraid. Is 2 x 45 volt actually meaning 1 winding having 90 volt with a centre tap splitting them in 2 effectively?
And then the +/- railvoltage would be something like 45 x sqrt2 minus losses or am I completing missing the boat here?

reg

w.
No, not completely. Just consider two separate windings of 45VAC without a center tap. Or easier way, but equally effective, consider an SMPS (as I did) and you'll solve all the problems!

Gaetano.
 
Still a bit confused about this topic I'm afraid. Is 2 x 45 volt actually meaning 1 winding having 90 volt with a centre tap splitting them in 2 effectively?
And then the +/- railvoltage would be something like 45 x sqrt2 minus losses or am I completing missing the boat here?

reg

w.
No, while one 90V secondary with a centertap is possible, two separate 45V secondary's will give full flexibility for the rectifier configuration. The preferred way is to use two rectifiers per channel. So joining the voltages at DC, not AC. There is a diagram of this configuration in @stuartmp build album.
https://photos.app.goo.gl/brKq4DmVTjaR3cNG7
 
Will consider both options. My heart says transformers as I'm 56 and not afraid to take this project headon but we'll see. Lots of stuff to buy. I ordered 2 efs3 3 pairs boards inluding the input stages. I'll be needing a neat chassis as well amongst things.
 
No, while one 90V secondary with a centertap is possible, two separate 45V secondary's will give full flexibility for the rectifier configuration. The preferred way is to use two rectifiers per channel. So joining the voltages at DC, not AC. There is a diagram of this configuration in @stuartmp build album.
https://photos.app.goo.gl/brKq4DmVTjaR3cNG7

No, while one 90V secondary with a centertap is possible, two separate 45V secondary's will give full flexibility for the rectifier configuration. The preferred way is to use two rectifiers per channel. So joining the voltages at DC, not AC. There is a diagram of this configuration in @stuartmp build album.
https://photos.app.goo.gl/brKq4DmVTjaR3cNG7
Yes.,... seen that pic and that looks pretty straight forward to me. As this is apparently 2 seperate windings but connected in the middle so whats the difference with a center tap config?
Screenshot_20230216-112615_Firefox.jpg
 
Yeah...think / hope I got it now. Was reading the wolverine manual. The document with the dual mono setup which apparently describes the 1 channel 1 rectifier 1 secondary centertap solution If I understand it correctly. The 2 secondary 2 rectifier per channel setup as with Stuart's drawing is indeed different with no center tap. Is there any advantage / disadvantage between the 2?
ps.PNG