DIY Class A/B Amp The "Wolverine" build thread

Another board complete! And the amp is for sure measuring at the limits of my audio analyzer.
 

Attachments

  • gain.png
    gain.png
    11.9 KB · Views: 191
  • noise no ripple eater.png
    noise no ripple eater.png
    23.7 KB · Views: 198
  • thd vs freq.png
    thd vs freq.png
    11.4 KB · Views: 194
  • thd.png
    thd.png
    14.2 KB · Views: 179
  • thd+n.png
    thd+n.png
    13.6 KB · Views: 206
View attachment 1059805
If anyone in the US is having trouble sourcing or making the inductor, I’m willing to make extra epoxy dipped coils for $10 shipped per pair. Pm if interested, I probably have enough wire for a dozen coils.
I purchased a pair and received yesterday, they fit the ef3-3 perfect, no adjustment required, thanks Zach
 
Couple things, If anyone is looking for proper depth Standoffs for the UMS heatsinks so you don't have to cut them down here is the digikey P/N - 1772-1902-ND.

Also I just ran into a very strange issue while biasing another board. The bias would respond very slowly to the POT, then it would raise to maybe 20 mV then jump right up to 150 mV. I was trying to figure if I had a bad pot, or transistor, but I remembered that during the precheck step, I had no issues with the bias adjusting normally from the drivers. I had 3 meters connected monitoring bias, DC offset and the 5V. For some reason my meter was putting noise or feedback on the resistor for TP1/TP2 and once I disconnected it then I was able to bias with no problem. The really strange part is I switched the meter leads around and no problems....
 
  • Like
Reactions: A Jedi and dazcwl
Couple things, If anyone is looking for proper depth Standoffs for the UMS heatsinks so you don't have to cut them down here is the digikey P/N - 1772-1902-ND.

Also I just ran into a very strange issue while biasing another board. The bias would respond very slowly to the POT, then it would raise to maybe 20 mV then jump right up to 150 mV. I was trying to figure if I had a bad pot, or transistor, but I remembered that during the precheck step, I had no issues with the bias adjusting normally from the drivers. I had 3 meters connected monitoring bias, DC offset and the 5V. For some reason my meter was putting noise or feedback on the resistor for TP1/TP2 and once I disconnected it then I was able to bias with no problem. The really strange part is I switched the meter leads around and no problems....
That standoff is 10mm, the optimal standoff length is 8mm because this insures the there is enough lead protrusion of Q103 and Q104 (TO-126/TO-225) through the cicuit card when mounting the pcb parallel to the heatsink. I'm not sure how you are mounting your boards.

Jeremy
 
Last edited:
  • Like
Reactions: Johno and dazcwl
Th
That standoff is 10mm, the optimal standoff length is 8mm because this insures the there is enough lead protrusion of Q103 and Q104 (TO-126/TO-225) through the cicuit card when mounting the pcb parallel to the heatsink. I'm not sure how you are mounting your boards.

Jeremy
Yes I had no issues with them on mine (EF3-3), but someone mentioned on the EF3-4 board that 10 mm height was too much, and 8mm was preferred.

8mm P/N - 1772-1990-ND. Not sure why they are more money though
 
@stuartmp what are the caps on sheet 3 of the latest BOM? For PSU? Thanks 👍
Please see line 94 on sheet 1 of the spreadsheet for C115 and C117. Sheet 3 identifies suitable part numbers and their ripple current maximums for those capacitors for different rail voltages at high loads. Those capacitors need to have a low series resistance to avoid over heating with early failure during sustained high loads.
At normal domestic listening levels the ripple current requirements are unlikely to exceed most capacitor ratings but as a rule of thumb I prefer to buy the lowest affordable series resistance types.
Hope this helps
 
1st Chassis is now complete! I am testing the amp on my JBL Studio 590's and WOW does it sound awesome! The SMPS from Microaudio is top notch, comparing it to linear supplies I have built in the past, you would not know the difference, minus the weight and extra wiring. I do have a bit higher noise floor on the left hand board, but I am going to try some aluminum or copper plate to create a shield between the SMPS input and the left channel. I measured the left channel at -91 dbV A-weighted and the right channel at -94 dbV A-weighted, but its below what I can hear through my speakers.

Not sure how that compares with other builds, my wiring could also use a tweak, but I want to run this amp in over the next few days, then remeasure the voltages to see how stable it stays.

The final home for 2 of the amps / 4 channels is going to be for my JBL Project Array 1400's that are being actively crossed over with a Minidsp flex. After listening to this amp on my baby JBL's, I cannot wait to get another amp chassis complete!!

Thanks again to the TEAM for all the work on this amazing amp!
 

Attachments

  • 1.jpg
    1.jpg
    676.2 KB · Views: 541
  • 2.jpg
    2.jpg
    486.9 KB · Views: 533
  • 3.jpg
    3.jpg
    543.9 KB · Views: 523
  • 4.jpg
    4.jpg
    646.3 KB · Views: 530
  • 5.jpg
    5.jpg
    655.5 KB · Views: 527
  • 6.jpg
    6.jpg
    609.5 KB · Views: 506
  • 7.jpg
    7.jpg
    247.9 KB · Views: 504
Couple things, If anyone is looking for proper depth Standoffs for the UMS heatsinks so you don't have to cut them down here is the digikey P/N - 1772-1902-ND.

Also I just ran into a very strange issue while biasing another board. The bias would respond very slowly to the POT, then it would raise to maybe 20 mV then jump right up to 150 mV. I was trying to figure if I had a bad pot, or transistor, but I remembered that during the precheck step, I had no issues with the bias adjusting normally from the drivers. I had 3 meters connected monitoring bias, DC offset and the 5V. For some reason my meter was putting noise or feedback on the resistor for TP1/TP2 and once I disconnected it then I was able to bias with no problem. The really strange part is I switched the meter leads around and no problems....
Just to update. The problem is with 1 of my meters that is for some reason causing the amp to oscillate. Neither of my other meters cause this to happen.
 
If you are using linear power supplies with large transformer(s) and large filter caps you must use a soft start to “slow” down the current surge when turning on the mains power to the amp.

Also the mains switch needs to have a high current rating to survive the surge. Most of the vandal proof switches on the net are described as 3 - 5 Amps. There are however some that are rated at 10 Amps (if you believe the description). Generally speaking I would use the 10A (or more) type for large power amps.

See articles below that deal with this problem:

https://sound-au.com/project166.htm

https://www.diyaudio.com/community/...ains-relay-includes-soft-start-h9kpxg.354971/

https://www.diyaudio.com/community/...-pillow-sfp-ssr-soft-start-circuit-gb.350441/
 
Novice here, & yes I realize an AVR is not the "cleanest" source, although I'd argue THD+N of 0.001 is clean enough;

What is the input impedance of the wolverine - will it be hampered by the (speculative) high output impedance of a Denon X3700H AVR @ around 1.2kohm?
And also the input sensitivity or gain figure - just to workout power output at say 1 to 1.5V input.