The Iron Pre is now listed in the diyAudio store for anyone to purchase.
Until the 'Build Guide / Build Thread' is created, this post will contain all current schematics and notes for the Iron Pre sold through the diyAudio store. Check back frequently to ensure you have the latest files.
Sep 14 2023 - Below is what you're waiting for! See some awesome information and help from 6L6 on the SE build. A new thread and the guide using the web interface will be posted ... soon. Post #2291
Background
Hello Happy DIYers / Greedy Boyz!
I am thrilled to announce that Zen Mod's Iron Pre essentials kits will be offered in the DIYAudio store. This is not a group buy. You can learn more about the project in the thread linked below.
https://www.diyaudio.com/community/threads/whats-wrong-with-the-kiss-boy.293169/
Highlights include matched Toshiba JFETs from Nelson Pass and high-nickel CineMag transformers. 6L6 has volunteered to post one of his incredible build guides also.
If you're a Smiths fan, you may ask, How Soon Is Now? They should be available for order before the end of the year. At this time, we have enough parts sourced for 100 SE and 50 balanced kits.
The next obvious question is, how much? Costing is not final yet, but the goal is $100 for the SE kits and $125 for the balanced kits; a tremendous bargain. We have contingencies for all the parts, and we hope that this will be a permanent addition to the store. However, for now, we can only promise what we've got. Get 'em while you can.
Click the link below to see what will be included in the kit, answer a few questions about what you might like to see in the future, and get on the list.
Note - The n-channel JFETs will be 2SK370.
Quick and Dirty Startup Process
This happens after: the boards are stuffed, the AC supply is verified and connected properly, and I/O has been connected. Nothing needs to be shorted. Note the additional step for the V4 SMD version.
- Set V+ and V-
Adjust P1 and P2 for each board until V+ is +15V0 and V- is -15V0
GND, V+ and V- pads are clearly marked on PCBs.
Do not move forward if you cannot adjust the voltages to within 0V1 or if the voltage seems unstable.
- For V4 SMD Only- Set current through JFETs
- Set DMM to DCmV.
- Place probes across R34 and R37 for SE or R40 and 41 for Balanced. You can also use square pads / test points near resistors.
- Turn P4 and P6 respectively until DMM reads 14mV +- 0.05mV - See schematic.
- Null DC offset
- SE
- No jumper caps in place for JP1 or JP2
- Measure at center pin of JP1 and JP2 NOT between those two pins*
- Turn P3 / P4 (V3 and earlier) or P3 / P5 (V4 SMD) respectively until voltage shows 0V +- 5mV
- Cap the jumpers for your choice of gain.
- Balanced
- No jumper caps on JP+ or JP-
- Measure at pin 1 of JP+ and JP- NOT between those two pins*
- Turn P3 / P4 (V3 and earlier) or P3 / P5 (V4 SMD) respectively until voltage shows 0V +- 5mV
Cap the jumpers.
Do not move forward if you cannot null the offsets to less than +- 5mV
3. Sing Happy Tunes
*Measure at a particular point => Measure between that point and GND.
Updates
4-May 2023
Edited 7-Aug 2023. All in-line photos have been removed. Please see attached files for all documentation.
5-May 2023
Updated Single-Ended BoM to correct 330R part notations in the gain stage to R28 and R29.
Attached are the Bill of Materials / Parts Lists - Note File Names for Balanced and SE
26 - May 2023
Updated SE and Balanced Bill of Materials to indicate that snubber components should not be installed.
Balanced BoM Filename - BOM_Store_Iron_Pre_Balanced_Dist_v5.pdf
SE BoM Filename - BOM_Store_Iron_Pre_SE_Dist_v5.pdf
27 - May 2023
Updated SE and Balanced Bill of Materials to correct and clearly note which diodes should be installed for input switching.
Balanced BoM Filename - BOM_Store_Iron_Pre_Balanced_Dist_v6.pdf
SE BoM Filename - BOM_Store_Iron_Pre_SE_Dist_v6.pdf
1 - June 2023
Note - No changes required. However, the packing lists some of you will receive may note LM336-5.0. That was a typo; apologies. The correct parts (as supplied and noted in the BoM) are LM336-2.5.
Removed the link to sign up indicating interest in kits. Those currently on the list will get first priority for the next round of kits. After that, they will be sold through the normal process through the store.
6 - June 2023
There are two gorgeous
prototype chassis available; one designed specifically for SE, and one for Balanced. You can find some details in post #431. The depth for both chassis is 280mm. There is additional information sprinkled throughout the thread re: acceptable sizes and some potential part numbers for IECs, input / outputs etc. along with pictures of some examples. Please search first before asking chassis questions, and I'd recommend using the latest posts' information. Again, they are prototype chassis, and anything could change at any time until the design is finalized. The best source of information re: the chassis is directly from Modushop until they are sold in the diyAudio store. Timing TBD.
8 - June 2023
Added parts placement and pcb layouts for those interested.
30 - June 2023
V7 - Minor Updates to BoMs. QTY added. Ensure to check quantity per board against the quantity you need for your project. Added links to a popular online website to show examples of parts that will work for the connection between the main boards and the twister boards for input selection / LED power etc. Added generic descriptions for those that would prefer to select their own parts.
1 - July 2023
V8 - Minor Updates to BoMs. Added heatsinks for M3 if 12V relays are used.
7 - Aug 2023
I'm excited to say that more kits will be available very soon for 'round 2'. Continue checking this post (as always) and the thread overall for up to the minute updates.
In his graciousness, ZM has made some minor running changes. Changes are:
- Updated transformer snubber circuit.
- Easier positioning / mounting of the CineMag transformers in some situations.
- Changes to allow easier use of some logic circuits for input switching.
Boards that include the changes will note "2023" vs. "2021" on the silkscreen. The Twister board accompanying the 2023 boards notes V.3. Both 2021 and 2023 boards are included with 'round 2'. You cannot choose which you will receive, and you will not know which you will receive until they arrive. Do not fret if you get a kit with 2021 boards. If you need to use a particular type logic solution, there is a very easy modification previously noted in the thread, and the snubber is not necessary. The changes made were a kindness from ZM, but all 2021 boards can be made to function just like 2023 boards with a few user-tweaks described in the thread.
Note - The attachments have been packaged and note which files to choose for the respective boards. Previous attachments and in-line thumbnails / photos have been removed for clarity. The BoMs have been updated slightly for clarity.
9 - Aug 2023
There is a minor error on the silkscreen for the boards marked Iron Pre SE Zen Mod Labs 2023. The polarity notation for C11 visible when the cap is installed is incorrect. Ignore it.
13 - Aug 2023
His Mightiness created two graphics for how to wire standard pots for both SE and Balanced. Attached.
29 - Aug 2023
Minor updates to balanced BoMs. Removed reference to D15.
31 - Aug 2023
Added wiring diagram for AVC for SE. See post #2113 for context.
21 - June 2024
All testing for the Super Mega Deluxe version is complete. Kits will be back in the store 'soon'.
25 - September 2024
"Soon" is relative.
🙂. SMD kits are on sale. The schematics and files for the Super Mega Deluxe (SMD) have been attached in their appropriately named .zip files. Enjoy your builds.
26 - September 2024
A few people purchased the "completion" kits for the V3 and earlier boards and were wondering if they could be used for the V4 SMD kits. A lot of the parts are identical, but below is what you'll need in addition and to swap a few parts.
For balanced you will need:
4x additional 825R or 820R resistors - I like these
Vishay BC 825R
8x 58R or 62R resistors - I like these
Vishay BC 62R
4x 1R resistors - I like these
Vishay BC 1R
8x 100R trimmers - I like these
Bourns 3296 Series 100R Trimmers
4x 1uF film caps with 5mm or 15mm lead spacing - I like these
TDK 1.0uF with 15mm Lead Spacing
For SE you will need:
2x additional 825R or 820R resistors - I like these
Vishay BC 825R
4x 58R or 62R resistors - I like these
Vishay BC 62R
2x 1R resistors - I like these
Vishay BC 1R
4x 100R trimmers - I like these
Bourns 3296 Series 100R Trimmers
2x 1uF film caps with 5mm or 15mm lead spacing - I like these
TDK 1.0uF with 15mm Lead Spacing
27 - September 2024
Some potentially helpful additional parts in post
#3784. If people have more helpful suggestions, I can add them.
3 - February 2025
Added diagrams for setting buffer current in V4 builds.