USSA-5 Build with Review

Eliad,

Have you ordered the power supply components yet ?

Here is the test power supply I used for 1 channel of the USSA 3.2 Amp, .... and it sounded fabulous .
Transformer AnTek AN-4218 300VA with dual 18 Vac + 18 Vac secondaries
The caps are 4 x 15,000uF and 4 x 10,000uF
2 Amp Slow Blow Fuse on the input , 3 Amp fast blow fuses on the +Ve and -Ve output .
Resistors are 0R11 on the +Ve and -Ve ( 0R33 // 0R33 // 0R33 )

Long story short , go with a dual power supply .
If you try to cut corners with the power supply , it will limit the ability of the USSA amps .

Power supply caps are quite expensive , but consider 2 power supply boards as shown on the right .
With 12 x 10,000uF 50 Vdc caps on each board .
Sit down before seeing the price , but these provide a high performance / cost ratio .

So a Qty 24 of these caps will be needed ( to point out , lead distance of 10mm is standard for caps with snap in leads )
Vishay MAL225641103E3
https://www.vishay.com/docs/28410/256pmg-si.pdf
 

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Yes, I am going with dual power supply, I learned long time ago, if I go cheap I will pay way more later.
I have concerns about the space in the chassis I ordered and I went with @prasi LT4320 CRC power supply board, this one has 4 x22000 capacitors per board. I also have @prasi CRCRC power supply board but I think this wont fit in the chassis. My chassis is hopefully showing up in a week or 2. Very slow shipping from China, once I have it I will post information, the price is good, maybe too good, we will see. I didnt order the chassis I posted earlier, that was way to good to be true.
I also got 2 slow start and the speakers protection from diyaudiostore. I plan to use the same Antec toroidal, I have one but is AU version, I believe AS version is very close in size. I will test with the AU version and if I am satisfied with 18V then I will order the AS version which is supposed to be made for audio.
 
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Yes, I am going with dual power supply, I learned long time ago, if I go cheap I will pay way more later.
I have concerns about the space in the chassis I ordered and I went with @prasi LT4320 CRC power supply board, this one has 4 x22000 capacitors per board.


Fantastic . Squeezing everything into a case can be quite a challenge .

Because of the topology used with the USSA Amps ,
and your transformers are 2 x 300 VA ( or less ) , I don't really think a soft start is required .

However , as I was sternly told years ago , both the hot and neutral must be switched . Hence the need for a DPST power switch .
Then connect a 10nF class X rated cap across the hot terminals to stop arching between the contacts when the amp is switched on .

What I highly recommend is building a DIY EMI filter designed for audio
which I connected after the power switch .
When listening to a Mozart Piano Concerto , and using a CRC power supply board ,
when this bank of 4 x 0.47uF class X2 caps is plugged in ,
I can hear a slight reduction in the distortion during the transient response of the piano
and a slight improvement in clarity in the string section .
https://www.wima.de/en/our-product-range/rfi-capacitors/mkp-x2/

The EMI filter also needs a common mode choke - not shown .
 

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" I highly recommend not to unless your lights blink even though you shut those down. And your neightbour AC makes tractor noises."

Here in Ottawa , its worse than a neighbour's A/C making tractor noises . Ottawa is run by developers
so the out of control suburban sprawl has put quite a strain on our city's hydro grid . The LED's lights in our 1950's house flicker all the time .
Put it this way , I have a car battery for back up , when the power goes out , so I can still have WiFi .
Also , in the EU , hydro is 230 Vac , where as its approx 115 Vac here .

The Fo Felix EMI filter is highly regarded
Note that with this design , there isn't a cap connected between the hot and earth , and neutral and earth .
Also , want to make sure the common mode choke is large enough to handle the current .
 
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For a CLrRC power supply , in post #2,016 , I've shown the algebra how to calculate the dampening resistors .

Looking from the supply rails into the Amp , the supply rails see a CCS - which has a very high impedance .
So the Amp itself does not provide any dampening for the chokes .

For the mono power supply shown below , with 8 x 22,000uF caps , I tried

1) 2.5 mH chokes + 0R25 dampening resistors . After another 60 hours of break in , one channel sounded great .
But then when both the R and L channels were connected , the sonics were awful .

2 ) So took out the 2.5mH + 0R25 's , and replaced them with 0R1 12 Watt resistors .
After 10 hours of break in , both channels with the CRC power supply sounded great .
So I knew the 8 x 22,000 uF caps could store enough charge and the ESR was low enough .

3 ) Then took out the 0R1 resistors and connected the 2.5mH chokes , without the dampening resistors
and the sonics were slightly more refined than with the 0R1 resistors .

fo = 1 / ( 2 * Pi * sqrt ( L * C2 )) , so with a 2.5mH choke and C2 = 2 x 22,000uF
that works out to be 15.2 Hz .

fo is so low , in my opinion , leave the dampening resistors out .

The USSA 3.2 sounds so amazing now , I don't even want to tinker with the power supply any more .
I'm going to cut a piece of polycarbonate for the top and that's it .
.
 

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Indeed, CRC with R =0R25 is already a bit too high. 0R20 ( as per manual) is the max compromised value ( between speed and noise) for a CRC (and without L) I would say to get better transient attack…it is also related to C value….
With a CLC, the L has already an R value imbedded so an additional R may be removed or at least the value reduced.
In short, there is no specific right or wrong value but a compromise to get the characteristics you want….so like Underhill try experimenting because overall sound result is also function of the amplifiers characteristics…..Underhill, Can you specify your choke DC resistance….
L is probably better but takes more space in the chassis and increases the overall price too…

Fab
 
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Underhill, Can you specify your choke DC resistance….
L is probably better but takes more space in the chassis and increases the overall price too…

FAB ,

These are Hammond 159ZL chokes , where L = 2.5mH and r = 0.044 ohms

I showed the algebra for the transfer function in post # 2,016

Rdamp = 2 x Zeta x sqrt ( L / C2 )

If I recall correctly , Zeta = 0.707 in an ideally dampened system
... and the equation shows the second bank of caps helps with the dampening

I bought the 4 x 22,000uF Mundorf caps about 12 years ago , so that's what I used in the 2nd bank of caps .
The datasheet says ESR is in the order of 0.009 for these .

So if C2 = 2 x 22,000uF , then Rdamp = 0.33 - 0.044 ..... so the math says to connect a dampening resistor of 0R29
fo = 15.2 Hz

But listening to a Mozart Piano Concerto , I decided to leave the dampening resistors out .

but if C2 is increased to 2 x 47,000uF , Rdamp = 0.23 - 0.044 ... so connect a dampening resistor of 0R19
and fo drops down to 10.4 Hz
.
 
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FAB ,

To point out , originally I was going to build a Zenquito Amp because I had the 2sk246 BL and 2sj103 BL jFET's .
But decided to build your FSSA Amp , but then thought I was taking on too much .
I have zero chance of finding 2sk2013 and 2sj313's , so I decided to build the USSA 3.2 .

The DIYAudio Stores V3 power supply was already well on the way with 8 x 22,000uF caps .
With a 600VA transformer that's a slightly bigger supply than what's in an Aleph J .

From what I can figure out , when listening to music , the timbre of the instruments sounds more natural and un forced
with a bigger power supply . The music also sounds more forward with a bigger supply .

Using Home Depot 14awg stranded wire for the power wiring , I measured a voltage drop of 4.5mVdc @ 1.2 Amps for a 25 cm length .
Giving R = 3.5 mOhms , which doesn't sound like much ,
but then the ESR of each cap is in the neighbourhood of 9 to 22 mOhms .
So I took out the Home Depot special and replaced it with some 12 awg fancy wiring - which I had .
The voltage drop for this cable was nearly 1/2 .
.
 
Brijac , this leads to a question that I wanted to ask FAB .

What is the difference between a transistor design for audio and a general purpose switching transistor ?

Linearity seems to be one key . For example , a lateral MOSFET like a 2sk2013 has good linearity .
Looking at the graphs on the datasheet di / dVgs has a good linear operating region - its close to a straight line .
https://ksp-electronics.com/media/69649/2sk2013.pdf

Note how the family of curves for the 2sk2013 is pretty good . While the Fairchild 's FQP3n30 family of curves is all wonky .
https://www.onsemi.com/pdf/datasheet/fqp3n30-d.pdf

The other issue is Noise Figure .
Looking at the datasheets , notice how transistors design for audio usually have the Noise Figure stated .
https://www.audiolabga.com/pdf/2SK170.pdf
.
 
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What is the difference between a transistor design for audio and a general purpose switching transistor ?
In general you want very good linearity of transfer characteristics. 2sk2013/2sj313 are literally demonstration of force 😅 Audio made ones are made with that in mind, while general ones (which can be quite good) are for a lot of different uses (i recently designed pump controller for race car tuner shop that must be able to withstand 55A in bursts).
 
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" i recently designed pump controller for race car tuner shop that must be able to withstand 55A in bursts "

We used to race 1hp electric vehicles with 2 x 12Vdc wheel chair batteries .So currents were in the order of 32 Amps and even higher .
For a PWM ( Pulse Width Modulation ) controller , consider using a single IXFN180n10 , which has a maximum Rds(on) = 8mOhms .
.
 
" In general you want very good linearity of transfer characteristics. 2sk2013/2sj313 are literally demonstration of force 😅 Audio made ones are made with that in mind, while general ones (which can be quite good) are for a lot of different uses "

Brijac , Thanks for confirming this . Looking at the Id vs Vgs curve for a 2sk2013 , there is a very linear operating region - its almost a straight line .
.
Also , years ago I took out a 2n3906 and replaced it with a 2n5401 and the amp sounded miles better .
I thought the difference was the Noise Figure . But I see the Noise Figure is stated for both transistors .

https://www.onsemi.com/pdf/datasheet/2n3906-d.pdf

https://www.onsemi.com/pdf/datasheet/2n5401-d.pdf

But I do recall Nelson Pass saying to use 2sk170's in a phono stage , because j113 (?) were too noisy .
.