• These commercial threads are for private transactions. diyAudio.com provides these forums for the convenience of our members, but makes no warranty nor assumes any responsibility. We do not vet any members, use of this facility is at your own risk. Customers can post any issues in those threads as long as it is done in a civil manner. All diyAudio rules about conduct apply and will be enforced.

Soft as a Feather Pillow (SFP) SSR Soft Start Circuit GB

Good morning fellow forum members,

I had hoped to be back online before now but other obligations have been slowing down my progress. So here is the update on my softstart testing. (And Thank You Anand for taking the time to lay out a very helpful bit of testing and wiring info).

I received my LED's from Mouser, installed one with the  correct orientation and bingo; it lit up as expected. However, my testing results have me scratching my head.

I 'carefully' checked voltage on the underside of U1 and the DMM read 4.99 vDC. Pin 1 of U2 reads 4.99vDC, pin 8 of U3 reads 4.99vDC, pin 3 of U4 reads 4.99vDC. So what reading do I get accross J11? (0.69 vDC) I should be getting the same voltage accross J11 shouldn't I? I reflowed all of the solder joints in that area of the board to no avail. I also removed R14 and tested it, thinking that maybe I had the wrong value resistor. However, R14 tested out at 1004 ohms. Any thoughts before I start replacing parts wholesale? I do wear a carbon fiber wrist strap but could I have zapped one of the transistors?
Thanks in advance for your time and your ideas. Respectfully, Dave M.
 

Attachments

  • 1676153578467.jpeg
    1676153578467.jpeg
    129.4 KB · Views: 168
  • 20230210_135041.jpg
    20230210_135041.jpg
    658.4 KB · Views: 154
Hi UncleMud,
What you measure at J11 is the open collector logic to control the SSR’s. Note that 5v goes through the 1k resistor. It’s meant to provide a current loop through J11 to activate the optoisolator on the SSR speaker protect board. In normal operation this resistor provides 5mA of current to light up the LED in the optoisolator. When a trigger event occurs, the “open collector” comparator acts as a current sink and shuts off the current flow to SSRs by sinking that pin close to GND. That stops the 5mA current from activating the optoisolator in the SSRs. So I think what you have is normal. You can test this by putting an LED across J11 (anode to pin 1 and cathode to pin 2) and see that it lights up only after about a 2 second delay after turn on. I think all is good and you have a good working unit.

If you are using a low capacitance PSU for your SSR speaker project board that will handle the quick shutdown and it already has a built in 2 second turn on delay. So you don’t need to use J11. It is there for anyone who wants an open collector logic to integrate their own electronics for specific purposes tied to the SFP on state.
 
Last edited:
  • Like
Reactions: poseidonsvoice
What toroid are you talking about?

You mean this?
821339d1583046754-soft-feather-pillow-sfp-ssr-soft-start-circuit-gb-sfp-v2-1-gh-testing-jpg


That’s not part of the SFP circuit. I just wrap my mains from the wall through that 2-3 turns in opposite directions for the line and the neutral as a common mode filter choke. These are eBay/Ali-Express circa 25mm ferrite donuts. No spec other than diameter. Similar to this:

https://www.diyaudio.com/forums/att...soft-start-circuit-gb-sfp-v2-1-gh-testing-jpg

Anyhow, it’s not needed for the SFP to work. I just use it to reduce RFI from the walls reaching my amp.
What type of terminal blocks are those that we can see in this photo?
 
These are $3.79 and good for 11 A.

https://www.mouser.com/ProductDetail/Infineon-Technologies/SPP11N60C3XKSA1?qs=sGAEpiMZZMutXGli8Ay4kBTMNUyJlJ9tlkh6d8taGbA=

This has 0.35ohm RDson so will heat up somewhat. Probably will need a small heatsink vs RDson 0.025 ohm ones.

You can search for “TO-220-3 MOSFET low RDson”

I am actually using TO-247 with pins bent to fit TO-220. The key is voltage able to handle mains, so 250v to 450v and low RDson. Also handle the DC current of interest.
Would these be OK: https://uk.rs-online.com/web/p/mosfets/8912958
 
I have had a chance to test out the SFP Plus (SFPP) a few more times now. It includes ability to be turned on/off with a momentary pushbutton switch, allows for thermal shutdown switch, and has logic to drive speaker protection SSR with open collector logic. Latest amp I am using it on is the Aksa Deltic.

1680532175243.jpeg


This board has a lot of tiny SMT parts and is a bit tricky to assemble. This might be a good option for a ready to run (RTR) board. Or it would have to be redesigned with as much TH parts as possible. Or maybe just have the small SMT stuff preinstalled.

Nonetheless, it’s a sweet board and gives your amp a professional and very satisfying push button click on without throwing a big mechanical switch or relay. The LED ring light on the button comes on and is very nice.

It’s mounted on the top lid of the Deltic since I ran out of space.
1680532412592.jpeg

1680532432781.jpeg

1680532451653.jpeg
 
I only have a hot plate (yet to try this method) and a temp controlled Hakko with a variety of tips to choose from. I've pulled off plenty of SOIC-8's, and 0603 components with just an iron. I'm more than willing to be a guinea pig and try a build with my less-than-ideal gear.