QUAD 405 clone

Hi guys! First I wanna say that everything you add here is great and very helpful to enthusiasts around the globe! roclite I want to achieve the same great sound you got and I like that you basically tested 3 different version of 405. If this is the best we can get out of Quad 405 should we make it official? A schematic, list of elements used with their specifications, pictures like the one Jice78 posted, including of the power block. Something that can make replicating the project easy/accessible. I will be honest, I'm 33 and amateur in electronics (but very good at a lotta other things, including getting projects done) and keith-snook site is just getting me confused, it is too high level talk for me. All the possible changes and options are cool, but what is the best configuration? Where is the schematic, list of all used elements, pictures ect. I ordered 4 405 kits from ebay (2pcs QUAD405 125W+125W power amplifier kit dual 2.0 channel for HIFI DIY) US $29.95 each. And my the plan is to build 1 6channel amp for me and 1 2channel for my dad. He is electronics engineer so I will be getting help. I will be aiming for very simple design and wont need more than 60% of the volume power, so smaller power supply?? will add possibility to turn channels off by pairs or per channel. The 6channel will be basically used as 5.1 surround, controlled exclusively by computer. The .1 in 5.1 is the bass and computers can do good job at cutting at 80hz, the rest 5 will be the front and rear left/right and center. I'm contemplating even not having potentiometers, if the max volume by mistake wont give heart attack to somebody it should be safe. If I pull it off well with the first one, I will make another with 6channels, this time will be used as 3 stereo pairs for my speakers in kitchen, bathroom and garage(already existing and playing through other amp). I will take a lot of pictures and try to document into a full guide kit for noobs like me. So can you guys help? Can we collect all the info in one place?

Hi, Did you in fact ever manage to pull all the info together? I am thinking of building the clone and would love to be able to access such info.
cheers
 

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Hi!

Just to write a little about the Chinese kits I finally assembled and modded.

The kits works fine but the input stage need to be adapted for modern equipment. It stay with 0.7V sensibility from original design.

3 components needed to be changed for 1.5V sensibility. See pictures.

You also need to change the four 560 2W green resistors close to the power transistor. The stock resistors are stick to the pcb. Too hot -> 72°C box closed. Use 3W and it is necessary to raise them by 1cm from pcb.

Optionally, change opamps, electronics caps and input caps.

I replaced the stock TLs with OPA627.

Nice warm sound and dynamic (It use a Switching DC Power Supply).

Cheers,
 

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I would think tip42c is rated to low at 100v for this amplifier as the rails are 56v.
MJE15031 can handle voltage but is a lot faster.
Best part of 405 is the very low hum pickup of the chassis.
I have been thinking of picking up a chassis + transformer and put in a better amp.
 
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The Max is +- 50v same as the original 405 , i got hold of a chassis im using with some burnt out net audio 405 3 boards which i would like to fix, but i can't get hold of a schematic, the boards are different from a 405 and look like they have been mucked about with and have different links and components on each one, i will try the clones and see how they sound.

I haven't found a schematic for these 405 2 boards either
 
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Edit // did you connect your copper foil to ground to ensure a proper shielding?

Perhaps you can move your switch on the back and put some light to fill the front hole?
I assembled an Mx50x2 and an Mx50SE with the same psu but, as I do not use a potentiometer, I put psu on front and amps to the back to shorten signal path.
Both are dead silent on my 93db speakers.

Did you connect earth (right upper screw) and ground (left lower screw) on your psu?

I'm wayting for the same Quad board and will apply the gain mod you spoke above.
 
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No luck. If I move the switch of 6mm, no more hums.

The 12V on the PSU is weak. II changed some of the caps for a better smoothing. For the DC card, I took the +12V before the 7812 on the psu to have more voltage.

I've done this. See scan. The box is connected from one of the screws but I've forgot which one.

Not sure, it's ok.
 

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No luck. If I move the switch of 6mm, no more hums.

The 12V on the PSU is weak. II changed some of the caps for a better smoothing. For the DC card, I took the +12V before the 7812 on the psu to have more voltage.

I've done this. See scan. The box is connected from one of the screws but I've forgot which one.

Not sure, it's ok.
You have wired the psu different to what i would have thought ? i would connect the mains earth to ac side and case, and the grounds to dc or 0v end of psu ? it looks as though yours is all on the ac end , it must be right though if it works ??
 
Ac hole to the case via metal spacer is ok, but you may also connect it to your ac socket.
I'm sorry but your drawing is to imprecise for me.

Your ac socket have 3 pin, L N and Earth.
L and N go to psu input (I guess L to fuse side)
Earth to the upper right screw on your picture to ensure input filter is working properly.
 
Hi!

It's done as you said. The upper right screw is directly connected to the AC outlet earth. It was connected to the DC ground before.

The lower left hole is connected to the case too. Not a problem?
As it seem to be the DC ground (same as 0v).

The copper shield around the AC cables is also connected to the case (on one side only).

Hums seems much lower without have moved the power switch. I'll do more test tonight.

Will try to draw a news schematic. 😉
 
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