PETTaLS Flat Panel Speaker Simulation Software

Thanks Christian... Very interesting... Did you ever get around to testing a dome??
Eucy
Hello Eucy,
I think you mean an "Eucy's dome"? I remember I made tests some months ago but I have to say I don't remember exactly the results except at that time it didn't appear clearly as a solution. It was maybe with other materials, at least plywood. I should revisit my hard drive storage.
There is an other kind of dome which the "Steve's dome" where the central area is replaced by a stiffened material (tea bag) but it seems a full new area I don't want to go now.
Christian
 
@EarthTonesElectronics
Hello Dave,
Here are measurements I prepared some time ago but I just did today. There might be interesting in the quest of the HF resonances.
I started from the situation of a DAEX25FHE glued on a 60x60cm (I know strange dimensions but it is before taking any decisions about how to size it) sheet of 9mm Depron (sort of XPS). This panel shows a huge peak at 12k (red curve)
As a countermeasure, I glued a 25mm thin aluminum disc at the exciter location (on the front side to avoid to remove the exciter).
Result the peak is still present but lower in frequency 8k and a loss of HF

View attachment 1471560 A bit disappointed because this countermeasure worked some months ago with an acrylic panel, I have removed the disc. The panel didn't return in its initial condition because while removing the alu disc, the glue removed also the skin of the Depron, the peak jumped to 9.5kHz
Then I applied the countermeasure recommended by Steve... a small piece of foam inserted in a maybe 2mm or less central hole. Magic! @spedge . Steve, I hope you'll be happy to see your advice applied!
View attachment 1471562
Here the original panel compared to the sponge countermeasure with the IR and a picture
View attachment 1471567

So I don't say there is no exciter breakup topic. Just to show what is the commonly encountered problem. There might be 2 topics in fact, the resonance of the central area occurring mainly with a light material and the voice coil breakup visible with a heavy material.
Christian
PS : all the measurements are gated at 5ms to reject the room.
PS2: I am wondering now what what would be the result thinning the central area... I remember Steve experimented it and I did so on my very first XPS panel. With the right profile, it could act as an acoustic black hole. Some constrained damping layer might be possible in addition...
This is certainly helpful in identifying the source! It seems to be related to changing boundary conditions at the exciter/plate interface.

Here are some simulations matching your experiments: blue line is basic exciter, orange line is with added mass at the exciter location (aluminum disc), yellow line is with the mass removed at the exciter location (e.g. cutting a hole in the panel). I don't think my model is complete yet, but I'm getting closer!

1749831433720.png
 
This is certainly helpful in identifying the source!
Good! I posted a follow up on the main thread : #14057 showing a test where the central areal was thinned and damped
It seems to be related to changing boundary conditions at the exciter/plate interface.

Here are some simulations matching your experiments: blue line is basic exciter, orange line is with added mass at the exciter location (aluminum disc), yellow line is with the mass removed at the exciter location (e.g. cutting a hole in the panel). I don't think my model is complete yet, but I'm getting closer!
I have no experience with alu. Too heavy, too stiff. The heaviest material in my set is acrylic.
On this topic of resonance in the 10kHz, the DIYer experiences are more from light panels like EPS. For them a very little mass or modification of the center change quickly the resonance.
My knowledge of your simulator is too low to fully understand "yellow line is with the mass removed at the exciter location (e.g. cutting a hole in the panel)" Making a hole removes mass yes but probably also decreases at the exciter ring the stiffness of the plate.
Some months ago, I made tests with a 2mm basswood ply. The goal was to find some countermeasure against the peak in the 3k range we see from the back of the panel. It was before understanding this peak is mainly due to the shape of the exciter. So as the supposed cause at this time was a resonance coming from the air trapped behind the panel in the voice coil area, I made tests with a hole of about the voice coil diameter in the panel. The measurements are below.
The upper blue curve is the panel without hole. This material doesn't suffer from an obvious peak.
Below green (highest peak) is with the hole. Pink is the same but with a kind of phase plug (a cylinder, in fact some pencil cap, In this case, the hole creates this huge 20k peak but the 3k peak from the rear side was not
For other materials like EPS, I have in mind that to remove the central disk of the plate stopped the HF extension. I am not sure to have evidence of that...


1749839860864.png
 
@EarthTonesElectronics
Dave, let me show you my on going tests and by that what I expect from the simulators.
@Veleric , should be interesting for you too.

After testing the central area effect on the HF, I decided to continue to what I have had in mind for weeks which is to see what is the effect of a skew edge (trapeze shape).
So I started from my 60x60cm sample
Then I resized it to a 30 top/42 bottom x 60 trapeze.
As the difference was not that important, I decided to test a 30x60... without paying attention it was a 1/2 ratio
An last I resized it to 24x60.
Below are the FR smoothed at 1/6 octave. The problem I want to point is visible but not that obvious. Do you see it?
1749845517789.png
Here are the spectrograms
60x60, not that bad
1749845640944.png

trapeze, it starts to be a bit long in the 500/600 Hz range
1749845732359.png
60x30. Horror! look at above 400 and 700Hz
1749845866756.png

60x24, still some resonance but in the same magnitude as the trapeze
1749846084840.png

Up to that, I was in the idea to use the smoothness of the FR let say above 200Hz as a fitness indicator to classify the different designs. I don't have this figure for those measurements but it seems that the spectrogram view is much more sensitive.
All of that to say what I expect from a simulation is to be able to classify the designs in such a way. Of course it is not a big revelation to discard a 2:1 ratio. We have here "only" 4 variants. Where is the optimum, if there is one...
I add in my do list to test simulations of those panels. Not before next week.
Christian
 
Of course it is not a big revelation to discard a 2:1 ratio.
Christian,
No, it's not a big revelation. But it may still also possibly be misguided at the same time, at least in the case of a free panel. It's true that for a simply supported (and isotropic) panel, when the ratio of the side lengths is an integer multiple, there are more "coinciding" resonances than with non-integer ratio of side lengths. And it is reasonable to suggest that such overlapping resonances might result in more "ringing".
But I'm not so sure the same is true of a free panel (except for a 1:1 ratio!). As far as I can tell from my FEA models, there is nothing "special" about the resonances of free panels with side lengths with integer ratios. As an example, I just ran this model of a free panel with a 2:1 ratio. There's no coinciding resonances within the first 40 some frequencies. I suspect your FDM model will show similar results.
Eric


1749873359809.png
 
Christian
I assume these are free panels right?
Yes they are
What are the suspension points?
I use now one large ribbon of tape on the top part of the panel aligned on the exciter.
In the same test sequence, I removed the tape and made a measurement holding the exciter by the magnet. The FR was very similar to the one with the tape. So for now my conclusion is this tape method is very close to free edges conditions at least for the range above 150 to 200Hz.
Are they EPS? And did you attempt to identify the elastic moduli?
Eric
It is not EPS, it is Depron which the brand name for sheets generally used for thermal isolation. It is an XPS made from a very thin foam. I am a bit surprised by the results which seem different from the XPS in thicker sheets (ie 20mm). The materials seem also different. In the article linked, it is written it is what is cardboard core.

Link to a wiki : Depron (FR), the article is in French.

I haven't measured the Young modulus for now.

The sheets are sold in 9mm or 6mm thick. This one is 9mm (measured 9.3mm). Density is 38.5kg/m³, so 0.35kg/m²

I have in my notes from some paper I found a 31kg/m³ XPS with E 20 to 40MPa and Poisson's coefficient 0.4 to 0.5. To be confirmed for Depron... Maybe I should make a tape test with a not too large sample to have the frequencies high enough.

With central tape : red, Hand held : blue
1749884145883.png

Central tape
1749884222027.png

Hand held
1749884249034.png
 
No, it's not a big revelation. But it may still also possibly be misguided at the same time, at least in the case of a free panel.
For sure your are right Eric... And what I wrote is wrong! It is not a simply supported panel. Thank you for the simulation.
So a question comes... what is the cause of those resonances?

Maybe a side comment which is some weeks ago, I did about the same kind of tests with a 20mm thick sheet of EPS. I will try later fo find the measurements but it was the same global FR shape. Rather smooth (compare to other tests I made) and very suprising for me, with a low effect of the width on the bass roll off. The EPS sheet was cut from 80cm to 35cm with not that much change.

An other side comment is, for those light panel, it seems (to be confirmed) that adding the exciter with the effect of its spider stiffness pushes a resulting first mode above the second mode.
 
So a question comes... what is the cause of those resonances?
Christian,
For me it is harder to explain why the other sizes don't have more obvious resonances.

It is not EPS, it is Depron which the brand name for sheets generally used for thermal isolation. It is an XPS made from a very thin foam. I am a bit surprised by the results which seem different from the XPS in thicker sheets (ie 20mm). The materials seem also different. In the article linked, it is written it is what is cardboard core.
Okay, XPS. In the English translation of the Wiki, I did not see any mention of cardboard.
From the descriptions I found, it seems Depron is probably close to Owens Corning Foamular, the "pink" XPS foam common in US home improvement stores, except the pink foam is typically 14 mm thick (or more). That foam has a density around 40kg/m3 (so slightly higher than Depron). With tap testing I find a modulus of this Foamular to about 30 MPa in one direction and 60 MPa in the other, so your guess of 20-40 MPa for Depron is probably not far off. But don't be surprised if Depron is likewise anisotropic. Probably something like 30x40 cm would be ideal for tap testing, where the natural frequencies would start close to 50 Hz, so are easier to measure.

Did you see Bubbas leaf spring suspension? It could be another way to approach a "free-ish" suspension. Though I think it might be closer to free if he had made the support points to be the centers of the sides, instead of the corners.

Eric
 
Okay, XPS. In the English translation of the Wiki, I did not see any mention of cardboard.
Sorry, I made a mistake in the vocabulary.
From the wiki link : Some plates for signage or any other graphic activity are coated with a smooth sheet such as “featherboard”.
I don't think "featherboard" is the right word. In French : carton plume or carton mousse. A few millimeter foam core with 2 paper skins. Popular in the art stores.
From the descriptions I found, it seems Depron is probably close to Owens Corning Foamular, the "pink" XPS foam common in US home improvement stores, except the pink foam is typically 14 mm thick (or more). That foam has a density around 40kg/m3 (so slightly higher than Depron). With tap testing I find a modulus of this Foamular to about 30 MPa in one direction and 60 MPa in the other, so your guess of 20-40 MPa for Depron is probably not far off. But don't be surprised if Depron is likewise anisotropic. Probably something like 30x40 cm would be ideal for tap testing, where the natural frequencies would start close to 50 Hz, so are easier to measure.
Interesting. The Depron has a shiny skin. It takes a porous aspect when sanded. It is the second material I tested starting with DML after a 20mm XPS (similar to the pink XPS). At that time I sanded it and apply PVA and I was very disappointed... no bass, no HF. Without sanding it, it might be interesting. The LF roll off is as expected and the HF extension not too bad. and in addition it is a light material.
Did you see Bubbas leaf spring suspension? It could be another way to approach a "free-ish" suspension. Though I think it might be closer to free if he had made the support points to be the centers of the sides, instead of the corners.
Yes I saw it. I am thinking to solutions with less additional mass to test the points at 10% (near the corners). From the very first simulation I ran with fixed points at mid edge, I am not convinced they are the best candidates for a free-isf panel. Maybe with some compliance or mass?

Christian
 
An other side comment is, for those light panel, it seems (to be confirmed) that adding the exciter with the effect of its spider stiffness pushes a resulting first mode above the second mode.
What was your evidence of that? Which modes are you considering to be "first" and "second"?
A few millimeter foam core with 2 paper skins. Popular in the art stores.
Ah, I wondered if that was what they were referring to. We usually call that "posterboard". But your 9 mm Depron is without any paper skin, right?
Interesting. The Depron has a shiny skin. It takes a porous aspect when sanded.
The shiny skin is common for XPS. It is normal during the extrusion process to blow cool air on the surface keep the surface from foaming as much and create a kind of skin.
Yes I saw it. I am thinking to solutions with less additional mass to test the points at 10% (near the corners). From the very first simulation I ran with fixed points at mid edge, I am not convinced they are the best candidates for a free-isf panel. Maybe with some compliance or mass?
I guess the important question is this, what is actually the goal? To truly come as close as possible to a free panel (if so, why?), or perhaps to have something like a free panel, but better? What characteristic of the free panel is worth preserving? What not?
Anything on the perimeter is likely to impact more modes, especially at the corners. But 10% inside might be far enough away to minimize that. What I found with foam at the midpoints of the sides was that the modes with the worst ringing seemed to be damped enough to stop much of the ringing. But likewise I am not convinced they are the best candidates. Just not the worst.
What I did like about Bubbas leaf springs is that they seem to provide some support for the mass of the panel (vertical stiffness) but with horizonal compliance. I don't know if the damping elements do any good or not. I do wonder though if the plastic "springs" also resonate, adding another problem area.
Eric

Eric