♫♪ My little cheap Circlophone© ♫♪

Finally I managed to complete the PCB for the BJT version (schematic with op-amp from post #2486).
I'll be using TO-3 output device, they will be connected to the PCB with wires.


pcb_24aug2024.jpg
 

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Congratulations on good work. It shows the quest of old Circlophone lovers to improve it further.

Very good to see organic improvement to the already excellent performing amplifier. Such improvements may one day place this amplifier in expensive HIFI range category.👍
 
Hello Minek,

I’m absolutely thrilled to see you reapply your (not insignificant(!)) skills to this fine piece of engineering.

A few technical questions, if you don’t mind:
  • How critical do you expect your design to be to the exact choice of rail voltage and output stage transistors?
  • What is the function of the huge bipolar capacitor C11 in the negative feedback circuit of the op-amp?

  • The voltage supply for the op-amp appears to me as rather “minimalistic.” Is the PSRR of the op-amp and/or the Circlophone really so good that more attention to supply noise isn’t worth the effort?
If I were recapping an existing amplifier, I wouldn’t hesitate to add the few components it would take to change those zener shunt regulators into simple, single transistor, capacitor multipliers/series regulators.
What am I missing here?

Thank you in advance.

Tonny
 
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How critical do you expect your design to be to the exact choice of rail voltage and output stage transistors?

Rail voltage can be changed with no problems. Some of the resistors (E.g. Zener resistors) will need to be re-calculated.

Changing output transistors (E.g. for faster ones) will require re-running the sim, and most likely adjusting
feedback/compensation values (R30,C12,C2,C5,C4).
Same for drivers.

What is the function of the huge bipolar capacitor C11 in the negative feedback circuit of the op-amp?

It will cause the gain of the amp to be a unity at DC, and it will greatly reduce creation of output DC offset value.

This is typical solution for blocking DC - to make sure there is 0V DC at the output of the amp.
Without it you may see more DC voltage at the output than you want.

If your input circuitry takes care of it in some other way (E.g. input LTP pair on one die and well matched), this capacitor might be omitted (shorted).
I usually provide space for it on the PCB, and test amp with cap shorted. If my output DC is below 5mV and stable with temperature, the cap is not needed.

For more details see Cordell's book, chapter 3.11 ("Feedback AC decoupling network").

The voltage supply for the op-amp appears to me as rather “minimalistic.”

Op-amp only draws 5mA, in my opinion Zeners + caps will be good enough.
I guess using more complex regulation will not hurt, but after building several amps with Zeners like this, I don't see/hear any problems...
 
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Let's see what Elvee says.

But in my 2 builds of the original Circlophone, I used SR504 diodes
https://www.mouser.com/ProductDetail/Taiwan-Semiconductor/SR504?qs=JV7lzlMm3yLakOwkJg0XMg==

From my notes from 5 years ago, I can see that SBR10U and SB140 were also being considered, and I also have them is stock:
https://www.digikey.com/en/products/detail/diodes-incorporated/SBR10U45SD1-T/4250086
https://www.digikey.com/en/products/detail/onsemi/sb140/1049003.

MBR735 was used in the sim, because it's model is built in LTSpice.
These diodes do not run hot, and don't need to be so big.

For D7, these diodes can be used: BAT81, BAT85, BAT86, BAT54

All resistors can be 250mW, except:
R11, R16 0.5W - 1W
R30 - 0.5W
R26, R29 - 0.5W - 1W
R24 - 1W - 2W
C11 should be non-polar, 6V3
C9 - if using electrolytic cap - also non polar
Zeners - any Zener 0.5W - 1W
 
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Nice project 🙂

For schottky diodes which one would be best suited for this circuit between these two?

View attachment 1348948
The lower forward drop the better: the role of the diodes is to reduce the losses by increasing the output swing, but the effect is rather minuscule, and I have tested ordinary Si diodes in that role. The only effect was a small reduction of the output power
 
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