Hifonics BXi 8000D - good waveforms?

It has a common ground.

With the digital scope to measure correctly the oscilloscope wants/needs a groundconnection to the source, to measure correctly in the base set up for pseudo differential measuring.
Up and down with the 12V source and no jump with both leads connected to +.

I measured the high side again, with the probes switched.
i noticed that the probe didn´t make good contact in the channel 1 connector (didn´t switch to 10:1 setting auto)

The First Pic is the low side
The second pic is the high side now
 

Attachments

  • B58FFCBB-4591-4119-B403-17C00E6E5120.jpeg
    B58FFCBB-4591-4119-B403-17C00E6E5120.jpeg
    330.2 KB · Views: 46
  • D496EE9E-A723-4B8A-AE6F-F991BC63FF64.jpeg
    D496EE9E-A723-4B8A-AE6F-F991BC63FF64.jpeg
    346.5 KB · Views: 45
First is high Side Directly at the Output, the second is low Side, seems like low Side is missing the bottom half?
 

Attachments

  • 9CECE2A8-321F-4BA7-8888-9518E6442B5F.jpeg
    9CECE2A8-321F-4BA7-8888-9518E6442B5F.jpeg
    338.4 KB · Views: 43
  • BAF19BCD-22AF-4A27-8F56-B81C3063EA42.jpeg
    BAF19BCD-22AF-4A27-8F56-B81C3063EA42.jpeg
    357 KB · Views: 45
The low-side is correct. The high-side shouldn't be going below the reference. The waveform in post #35 is mostly right but the falling side of the waveform should fall farther before the notch.

Are the FETs you're using the factory original part number?

Are the 21844 ICs from a reputable distributor?
 
Not in the traditional sense of the word.

Looking at all of the waveforms and cherry picking them, I think the deadtime may be the problem. Before I'd make any modifications, I'd suggest installing all of the outputs for one driver IC and comparing the heating to the other two (incomplete) banks of FETs.
 
The feedback loop meets for both sides at the same 1,8Mohm resistor before being fed into the OpAmps.

With ultra fast diodes over the gate resistors the GS-waveform look like this.

This reduces the turn off spike, and the turn off flank.
The fets get less hot.

I will try to compare the heat behaviour between the 2 „channels“ next week and how it changes the waveform when all fets are built in.
 

Attachments

  • C0ED0187-9080-4246-AA94-ED19876C5106.jpeg
    C0ED0187-9080-4246-AA94-ED19876C5106.jpeg
    374.3 KB · Views: 43
  • D1B48694-F8C9-4A37-8BE4-1CA126113225.jpeg
    D1B48694-F8C9-4A37-8BE4-1CA126113225.jpeg
    372.1 KB · Views: 47
  • AA5378CB-4D56-4C75-9845-98748B8ED27E.jpeg
    AA5378CB-4D56-4C75-9845-98748B8ED27E.jpeg
    407.2 KB · Views: 47
  • 054BC864-6270-4D6F-A7D5-F3323321FFE6.jpeg
    054BC864-6270-4D6F-A7D5-F3323321FFE6.jpeg
    333.3 KB · Views: 43
Drive
 

Attachments

  • 26473F11-5ED0-4D35-B8D3-4B8517CD6CC4.jpeg
    26473F11-5ED0-4D35-B8D3-4B8517CD6CC4.jpeg
    365.6 KB · Views: 44
  • C1B5662D-1545-4AD8-99B2-A97CB26C04E7.jpeg
    C1B5662D-1545-4AD8-99B2-A97CB26C04E7.jpeg
    379.6 KB · Views: 45
  • 052763C6-2790-4859-AB64-6766AE32B8AE.jpeg
    052763C6-2790-4859-AB64-6766AE32B8AE.jpeg
    315.1 KB · Views: 52
  • 9E5E8D7B-5EE7-4F0C-8963-4647B585991D.jpeg
    9E5E8D7B-5EE7-4F0C-8963-4647B585991D.jpeg
    328.4 KB · Views: 46
  • 13F007D7-1727-41F5-972C-2846D8E9ABE7.jpeg
    13F007D7-1727-41F5-972C-2846D8E9ABE7.jpeg
    373.2 KB · Views: 41
  • 98963A7C-E013-485A-A531-A707B36200F2.jpeg
    98963A7C-E013-485A-A531-A707B36200F2.jpeg
    370.3 KB · Views: 45
with diodes the driver get´s less hot, but still both get to hot to touch.

Picture 3 is High Side directly at the driver and Picture 5 is low-side.

The output fet´s don´t get hot, but the bottom left side fet is getting hotter than the others.
I desoldered the Turn On and Turn Off resistors, they all show 33R2 and 99,8kOhm at this row.
 

Attachments

  • FLIR0217.jpg
    FLIR0217.jpg
    34 KB · Views: 51
  • FLIR0216.jpg
    FLIR0216.jpg
    74.1 KB · Views: 47
  • FLIR0215.jpg
    FLIR0215.jpg
    32.2 KB · Views: 54
  • FLIR0214.jpg
    FLIR0214.jpg
    79.4 KB · Views: 50
  • FLIR0213.jpg
    FLIR0213.jpg
    33.6 KB · Views: 50
  • FLIR0212.jpg
    FLIR0212.jpg
    97.7 KB · Views: 53
  • FLIR0211.jpg
    FLIR0211.jpg
    35.9 KB · Views: 58
  • FLIR0210.jpg
    FLIR0210.jpg
    83.2 KB · Views: 57
  • FLIR0209.jpg
    FLIR0209.jpg
    36.1 KB · Views: 45
  • FLIR0218.jpg
    FLIR0218.jpg
    99.6 KB · Views: 46
The fact that the outputs are running cool means things are OK. The drive signals look better. It's hard to believe that the driver driving the FETs with diodes is running cooler. The lack of a resistor between the gate and the drive is tough on a driver.

The board has holes for a heatsink. If you don't have a heatsink, you might want to make a heatsink from a piece of aluminum or copper stock to install on the driver ICs.