[Headamp] upgrading a Lehmann BCL clone

And original stock heatsinks are not heatsink, it's like a scary joke.😡

Thank you, that's how I feel exactly and why I tried other solutions with what I had at home.

With my first bcl clone, I could feel heat radiating with my hand over the board (somewhere around 10cm above or so). With this build, not nearly as much.
 

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Hi,

I did some tests on my BCL right now regarding BIAS and THD
I soldered just a 10R resistor parallel to each 10R emitter resistor (only for one channel), so I got 5R emitter resistance. Like expected BIAS increased from 40mA to 80mA.

First I must admit that my soundcard is not the best for THD measurements, output directly connected to input gives in the best case 0,004%.

The measurements were done with 1kHz 450mV rms to a load of 22ohm.

BIAS 40mA : THD=0,012%
BIAS 80mA : THD=0,004%, that means somewhere below THD of the soundcard

I think this nice improvement is not that big surprise but the question is, will it be audible?
To perform a listening test I have to modify also the second channel (it´s quick done), but at the moment I´m occupied with my family.

Temperature of transistors with 40mA is about 45°C, with 80mA about 70°C (original heatsinks), so it was not a problem during the short period (10 mins. or so) of measurements.
 
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Thanks Andreas.

It's very interesting and I await your comments about sound but 70º is a big hándicap. When we close the enclosure, as this could raise the temperature? What about the other components? like caps, resistors ...

ummm is a complicated question.
 
Hi,

I did some tests on my BCL right now regarding BIAS and THD
I soldered just a 10R resistor parallel to each 10R emitter resistor (only for one channel), so I got 5R emitter resistance. Like expected BIAS increased from 40mA to 80mA.

First I must admit that my soundcard is not the best for THD measurements, output directly connected to input gives in the best case 0,004%.

The measurements were done with 1kHz 450mV rms to a load of 22ohm.

BIAS 40mA : THD=0,012%
BIAS 80mA : THD=0,004%, that means somewhere below THD of the soundcard

I think this nice improvement is not that big surprise but the question is, will it be audible?
To perform a listening test I have to modify also the second channel (it´s quick done), but at the moment I´m occupied with my family.

Temperature of transistors with 40mA is about 45°C, with 80mA about 70°C (original heatsinks), so it was not a problem during the short period (10 mins. or so) of measurements.

+70C - limit. 🙁
 
Second channel is ready.
Before listening test I wanted to check the temperatures. With closed box the temp. increased to 80°C ! (after 15 mins). Ambient temp. in my small workshop in the cellar is relatively cold 20°C, with let´s say 30°C ambient temp. we will go to 90°C or more. I see no way to do this mod. without enlarging the heatsinks.
But it should not be a problem for my listening test, with opened enclosure and powering off from time to time to cool down the amp.
Report will follow soon.
 
Second channel is ready.
Before listening test I wanted to check the temperatures. With closed box the temp. increased to 80°C ! (after 15 mins). Ambient temp. in my small workshop in the cellar is relatively cold 20°C, with let´s say 30°C ambient temp. we will go to 90°C or more. I see no way to do this mod. without enlarging the heatsinks.
But it should not be a problem for my listening test, with opened enclosure and powering off from time to time to cool down the amp.
Report will follow soon.

terrible smoke machine. 🙁
My LBCL now +50C, working 15 hours, in room +22C. BIAS=176 mA and not float.
I'm not sure, but for class A heatsink must be approx 40-60 sq.cm per 1W.
 
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