diy short circuit protection

No.

That would leave a high current for a long duration. That will blow up your output stage.

You need an output stages that can safely pass a long duration DC current
AND
pass a short duration pulse that can be double or even ten times the safe DC current.

eg a 100W into 8ohms amplifier passes a 5Apk current into a 8r0 test load.
That is a medium duration current pulse. The amplifier must survive this.
The protection circuit must allow this to pass. It is a valid audio signal passing to a valid audio load.


Can the output stage survive a 5A DC current continuously passing to a load?
This may require the DC current detection to trigger at a lower current value than the 5A of the previous test condition.

Next consider passing fast changing signals into a reactive speaker load. Typically the peak currents of these transisent (short period pulse) currents can be anywhere from two times to five times the test current into a 8r0 resistive load.

If you want your output stage to pass a 15Apk very short term transient, your detection system must allow that pulse to pass and the output stage should be designed to survive this short term pulse.
Look at the SOA curves in the datasheet. There is an enormous difference between DC SOA and 1ms SOA and 1us SOA.
Transistors can safely pass short period transients that are very much higher than their DC rating.

An amplifier protection system must allow all valid audio signals to pass to all valid audio loads.
That to me means that there are different detection systems that can differentiate between 15Apk for 1us and 2Adc continuous.
 
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An RC filter is a very crude version of DC vs transient pulse discriminator.

It can be made to work adequately well. You will find it in MANY circuits, Crimson & Cyrus use them in protection circuits that are required to pass high transients but able to detect lower DC currents. The output offset detector uses an RC filter. It allows BIG AC pulses to pass and yet detects much lower DC currents.

That would be where the pulse tester would come to your aid. To "see" how the detector protects.
 
In the meantime I created a pre-test setup simulating the output stage.
Voltage source: amplifier with sinus on the output
Re: NPN emitter resistor (value = 10x in this setup)
Rload: the load (value can be from 0 and should be 10x as well maintainang the voltage divider)
Ref: this is the absolute reference point for the R-D elementin the overload detection cicuit
Diode: for simulating the NPN side
Rlimit: limits the current so the short-cicuit can be simulated as well
I tried it with 100Hz/1kHz sinus and it worked perfectly.
Maybe a bit closer to a real life environment... 😉
 

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Still developing it further! And I am actually testing the PCB version right now...! 🙂
I added some stable switching OFF state on error with a ~1min restart delay after turning off the amp.
PCB size: 50mm x 25mm
 

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Hello Cortez
greetings its ok solved my short circuit protection its working 100%
i will try to design a pcb for it and post a working vedio of protection
in action it took a long time but i learnt some new ways to safeguard amps
time permitting will add a solid state relay as mechanical relays contacts
degrade in time
warm regards
Andrew