DIY biamp 6-24 crossover

I've set up my crossover for fourth order LR on low and high at 2500Hz. I'm prepared to take lots of measurements and notes but I'm a little fuzzy on what I'm adjusting. Each filter (both low and high) has a pot that adjusts input level and each filter (both low and high) has two stages that contain both P1 and P2. I take some base measurements and then I can start adjusting pots at random but I prefer a more 'measured' approach. Suggestions?

Regards,
Dan 🙂
 
I've set up my crossover for fourth order LR on low and high at 2500Hz. I'm prepared to take lots of measurements and notes but I'm a little fuzzy on what I'm adjusting. Each filter (both low and high) has a pot that adjusts input level and each filter (both low and high) has two stages that contain both P1 and P2. I take some base measurements and then I can start adjusting pots at random but I prefer a more 'measured' approach. Suggestions?

Regards,
Dan 🙂

Here's how I think about it: moving all four trimers the same amount moves the HP or LP frequency up and down. Changing individual trimers changes the curve of slope (and the frequency too a little).

Remember that in the crossover region sound is coming from both drivers. You want those to combine to a pleasing volume. Nelson says in the manual that for 24 dB/oct you might want to keep the P2 pots abut 1/2 the resistance for a good blend.

--Warning: This is probably a gross simplification if it isn't completely wrong...
 
Here's how I think about it: moving all four trimers the same amount moves the HP or LP frequency up and down. Changing individual trimers changes the curve of slope (and the frequency too a little).

Remember that in the crossover region sound is coming from both drivers. You want those to combine to a pleasing volume. Nelson says in the manual that for 24 dB/oct you might want to keep the P2 pots abut 1/2 the resistance for a good blend.

--Warning: This is probably a gross simplification if it isn't completely wrong...
Can't wait to try it and make tons of notes and measurements.

Regards,
Dan 🙂
 
Playing around with various c/c2 values I wasn’t seeing many Wima fkp2 options that would suit for subwoofer application and maintain 2.5%. Though it’s probable that’s my fault, it led me to look for some alternatives that would fit the pcb.

Someone may want to check this but it looks like alternate options along with range for use with a sub might be 250v mkp caps from Kemet. I think ~ 47-120hz could be reached with .082uf and .036uf in these.
https://www.mouser.com/datasheet/2/212/F3301_R79-1103144.pdf
 
hello, I'll start with crossower soon and before that I would like to ask the Diy community something: I'm looking for absolutely reliable potentiometers, as I've even had problems with Burns. It should be a bit more expensive, but with such a quantity the quality should be right, otherwise it takes forever to adjust. and secondly: who has experience with silver-containing soldering? thanks
 
On solder I used Cardas Eutectic solder, which has some silver content. It’s been very easy to work with stuffing the pcb. It flows very smoothly with my iron set to 220. I don’t know that it’s result is any different than any quality solder. It’s rosin core so it can spatter some, probably a good idea to be prepared to clean up the rosin post.

Cardas Quad Eutectic Roll Solder

On pots I had a challenge just keeping them relatively aligned, since they are loose in the holes there’s quite a bit of float. This is possibly as significant as variance between the pots themselves. You could always buy a larger quantity and make matched sets based on actual testing either recording sweeps or taking readings at several points. This should ensure dials are more closely aligned. Alternatively resistance values could be adjusted with a meter reading resistance instead of visually by the indicator as this would take into account actual versus expected values.
 
Hallo dezibaby,

regarding solder, I am using the Fixpoint silver-bearing solder since more than 10 years. Has always worked well for me.
Soldering Station with 80 W, normally set to 360 deg C, for gound planes or fat cables 400 deg C.

Only drawback against the old and trusted 60/40 Sn/Pb is: more difficult to desolder because of the higher temperatures needed. My desoldering station sometimes reaches its limits ...

For example, You can get it from Kessler:
Lotzinn 100 Gramm o1,0mm Sn95,5Ag3,8CU0,7 Lotdraht mit Flussmittel von fixpoint | eBay
or Reichelt:
Security Check
(the Goobay solder is exactly the same thing).

Depending upon which Bornheim you are in, Kessler may be located right in your neighbourhood ... 🙂


Regards, Claas
 
Silver soldier will last a lifetime, if you have any concerns, just spray clear coat or used clear nail polish and paint over and of the soldered joints and it will last longer then your lifetime. I do this when I use solder without lead or all aluminum or copper clad aluminum wire ends
 
to dezibaby #652

Hello dezibaby,


in my 6-24 XO-builds I used 25-turn -trimmers from bourns. I also like the vishay/spectrol multiturn-trimmers.
I did not have problems with trimmers that often - only if I tortured them by to much/ long heat during soldering or turning them to the extremes till it clicked 3rd time - and then there was no click anymore😉.
You could go another extreme route: dip-switch and fixed resistors...
Is it necessary? ... No
Greets
Dirk 😀