• WARNING: Tube/Valve amplifiers use potentially LETHAL HIGH VOLTAGES.
    Building, troubleshooting and testing of these amplifiers should only be
    performed by someone who is thoroughly familiar with
    the safety precautions around high voltages.

Build Log of 100+ watt Pete Millet “Engineer’s Amplifier”

Committed to the design now. 105 holes made last night. I’ll hopefully get chamfering later today or tomorrow.
 

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All done the top plate milling. Had to hit it with some 60 grit to take an unfortunate milling mark out of the top. I bolted one of the brass power tube mounts on to see how it looked.

Still needs some filing and sanding on some edges, but this is the final shape.

I also dropped one of my giant aluminum motor run caps and dented it, so I need to decide if I can live with it or buy a new one.
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And here’s the dimensions if anyone is curious:
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Brought it up under power for the first time in the chassis today. Wish I could say it went smoothly, but there were two casualties. I somehow didn’t realize I had a 1 volt meter in place of the 800v b+ meter, so that let out the smoke almost immediately while turning the variac dial. The second thing happened around 500v where the insulation between the mosfet for the screen regulator broke down and shorted to the heat sink. Luckily I have spares. Brought it up to 600v and let it idle for a few minutes before calling it a night.
 

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Another small update. Milled up some walnut for the sides of the amplifier, and started machining the front plate. Found I had fried the screen regulator zeners when I had the short on the mosfet, and I also broke the knob off for the feedback potentiometer, so parts are on order for that.
 

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