Advice needed on 4 Way loudspeaker

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No, don't use a l-pad because it won't work well for this design. I can give you specific values to try along with what amount of attenuation to expect. The midrange resistor is added in series; however, a second shunt resistor might be needed depending on the amount of attenuation you desire. I can also give you the tweeter resistor changes to go along with the midrange revisions. You could easily use some inexpensive sandcast parts and later replace them with the Mills or Mundorf Supreme resistors.

Sounds good. Please provide these, i will try out the cheaper values and then replace with better ones.
 
Yes the breakup of the W15 is well suppressed, that is the peak at ~8k has been tamed by the crossover. The problem is the huge whacking peak in the third order distortion at ~2.7k. This is why you cross the W15 at 2kHz with a 4th order slope, not to help keep the 8k breakup out of band, but to suppress the third order peak it creates at 1/3 the frequency of the breakup. This also applies to pretty much all drivers with very stiff cones, you generally have to cross unusually low for the driver diameter.

The neo3CD obviously cannot cope with that.

As I pointed out earlier the peak at 2.8K is about -40db from the reference level (provided that it's purely due to breakup and not a diffraction from the baffle or the tunnel loading from the subenclosure). If you look there's more than one well-respected softer cone driver of similar size that have distortion at that level or even higher at frequencies much lower than 2.8K, yet they are often used with crossover points in the range that I used. The ribbon's 3rd harmonic is -40db or lower over the range I used, and I'm not the only one to use ribbons of this size and stiff cone drivers to have good feedback on the sound.
 
Rick,

Here is more accurate internal volume

Sub 14.5 16 9 1.2 cuft
woof 21 16 9 1.75 cuft
mid 6 16 9 0.5 cuft

Sub seems to match you number

I will adjust the other two volumes to your numbers

Joji,

Those volumes are much better than what you originally estimated. I modeled them without the crossover and compared them to the original design volumes. Some slight differences in the response, but not enough to explain your full-range measurement or the midrange nearfield in comparison to my graphs.
 
Joji,

Those volumes are much better than what you originally estimated. I modeled them without the crossover and compared them to the original design volumes. Some slight differences in the response, but not enough to explain your full-range measurement or the midrange nearfield in comparison to my graphs.

Rick, So what could be the source of the problem then?
Are there any other investigations that you want me to run?

Now i am getting worried if the drivers have been tampered with.

Joji
 
Rick, So what could be the source of the problem then?
Are there any other investigations that you want me to run?

Now i am getting worried if the drivers have been tampered with.

Joji

Very unlikely the drivers were tampered with as that would be pretty obvious to see. The best way to troubleshoot problems is to use the process of elimination. Are the inputs single or bi-wired?
 
Very unlikely the drivers were tampered with as that would be pretty obvious to see. The best way to troubleshoot problems is to use the process of elimination. Are the inputs single or bi-wired?

There are two binding posts for biwiring. But i am using a single wiring and the two posts are bridged with some wire jumpers which were left there by the original owner.

Also during the measurements i used the posts individually for woofer and mid/high measurements. For separate mid and high measurements i disconnected the appropriate driver manually after opening the speaker.

Also during my dismantle the XO boards did seem to be connected correctly to the binding posts
 
Very unlikely the drivers were tampered with as that would be pretty obvious to see. The best way to troubleshoot problems is to use the process of elimination. Are the inputs single or bi-wired?

Could a Cap have failed. Caps when they fail can short. I know I am just shooting in the dark but just trying to cover all bases however mad they may be. BTW Solen caps have failed on me before (and yes both channels in one speaker pair) and I got them direct from Dennis in the old days.

Jojip, how handy are you with a soldering iron? Might even be a cold solder but then why would both speakers measure the same.
 
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Yes it is good to see a contribution from Rick and in an open forum with all the risks attached to that but I think you are wrong about the goal. Rick is almost certainly primarily posting to support his business and, in my view, that is a better reason. He is supporting issues with a discontinued product to an extent that can only build confidence for potential customers although that will be coming at a significant cost in terms of his time.

The tricky aspect is that this is not a particularly wise design. How to handle this and come out ahead in the eyes of potential customers is a far from easy task which I am watching with interest. So far he seems to be doing quite well given the posts in his support and rather better than I think I would in his place. The contrast between this thread and the current "Wilmslow Audio - prestige platinum" thread is striking.

I'm guessing that the great majority of people on this forum are designing their own speakers and sourcing them from the distributors in their area. If I'm correct, then this thread has little value to increasing my personal business.

What is your interest in seeing how this turns out? Is it simply to disagree with anyone who has an opinion that is similar to mine? How would you know what my motives are? I help people quite often when no financial gain is involved. If there was more time I would do it here but that's just not possible. This one thread is a good example.

Yes, posting in an open forum has its' risks including dealing with people who always have to have the last word, think they're the smartest person in the room, etc. Unfortunately there are some DIY guys who feel that taking potshots at those like myself in the audio business is mandatory when we post in a DIY forum. I have no problem with being accountable and if someone is obviously posting just to make a sales pitch then they should be called out. But I've also seen good people (and extremely knowledgeable ones) leave or avoid forums because of all of the junk they have to endure from a few idiots.

For you to insinuate that this isn't a "wise design" perhaps I should further explain to you the history behind how it came about as well as the other details involved. Actually, that would really be more important to the owner or anyone here that's truly interested. Now do you think that if it's as bad as you suggest the owner would've purchased the pair after listening to them?
 
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There are two binding posts for biwiring. But i am using a single wiring and the two posts are bridged with some wire jumpers which were left there by the original owner.

Also during the measurements i used the posts individually for woofer and mid/high measurements. For separate mid and high measurements i disconnected the appropriate driver manually after opening the speaker.

Also during my dismantle the XO boards did seem to be connected correctly to the binding posts

Ok that all sounds fine. I would next check the polarity of the W15 / W22 crossover point. Basically overlay two curves, reversing the polarity on the second one. 1.5M distance with the microphone on axis with the tweeter. 1/12 octave smoothing too.
 
Could a Cap have failed. Caps when they fail can short. I know I am just shooting in the dark but just trying to cover all bases however mad they may be. BTW Solen caps have failed on me before (and yes both channels in one speaker pair) and I got them direct from Dennis in the old days.

Jojip, how handy are you with a soldering iron? Might even be a cold solder but then why would both speakers measure the same.

Could be the caps. Wish i had decent gear to quickly measure the components out and annotate on the crossover schematic.

I am fairly handy with the soldering Iron. from my inspection, i hadn't noticed any bad joints. Will check again.

thanks
Joji
 
Yes the breakup of the W15 is well suppressed, that is the peak at ~8k has been tamed by the crossover. The problem is the huge whacking peak in the third order distortion at ~2.7k. This is why you cross the W15 at 2kHz with a 4th order slope, not to help keep the 8k breakup out of band, but to suppress the third order peak it creates at 1/3 the frequency of the breakup. This also applies to pretty much all drivers with very stiff cones, you generally have to cross unusually low for the driver diameter.

The neo3CD obviously cannot cope with that.

Not following this at all. The third harmonic distortion @2700 is generated from 900Hz, not 8000. To suppress this peak limiting it's range to less than 900 would be in order.
 
If you look there's more than one well-respected softer cone driver of similar size that have distortion at that level or even higher at frequencies much lower than 2.8K, yet they are often used with crossover points in the range that I used. The ribbon's 3rd harmonic is -40db or lower over the range I used, and I'm not the only one to use ribbons of this size and stiff cone drivers to have good feedback on the sound.

Then that soft cone is a well respected mediocre driver, nothing wrong with that, there are lots of well behaved soft coned drivers with basic motors that people enjoy.

The point here is that in the case of the W15 you've paid all that money for the advanced motor design and this gives you very low distortion, typically better than -55dB for normal listening levels. The large peak, causing the third order distortion to rise by an order of magnitude, is an anomaly and wide discontinuity in the drivers, otherwise excellent, performance.

You are misusing the driver if you crossover high and allow this peak to break through to such a degree. And it might be that at low listening levels the peak remains below -40dB, but turn up the volume and it no longer will.

Not following this at all. The third harmonic distortion @2700 is generated from 900Hz, not 8000. To suppress this peak limiting it's range to less than 900 would be in order.

This is not what the graph is saying. The graph is saying that the third order product of a 2700Hz stimulus is exaggerated vs the rest of the drivers performance. In other words when you put 2700Hz into the driver the motor and soft parts generate a certain level of third harmonic distortion at ~8kHz. Now as the cone rings like a bell at this frequency it starts to resonate in sympathy with the third harmonic and amplifies it considerably. The only way to reduce the effect is to reduce the level of the 2.7kHz stimulus, which means crossing low and steep as a means of avoiding it.
 
Then that soft cone is a well respected mediocre driver, nothing wrong with that, there are lots of well behaved soft coned drivers with basic motors that people enjoy.

The point here is that in the case of the W15 you've paid all that money for the advanced motor design and this gives you very low distortion, typically better than -55dB for normal listening levels. The large peak, causing the third order distortion to rise by an order of magnitude, is an anomaly and wide discontinuity in the drivers, otherwise excellent, performance.

You are misusing the driver if you crossover high and allow this peak to break through to such a degree. And it might be that at low listening levels the peak remains below -40dB, but turn up the volume and it no longer will.



This is not what the graph is saying. The graph is saying that the third order product of a 2700Hz stimulus is exaggerated vs the rest of the drivers performance. In other words when you put 2700Hz into the driver the motor and soft parts generate a certain level of third harmonic distortion at ~8kHz. Now as the cone rings like a bell at this frequency it starts to resonate in sympathy with the third harmonic and amplifies it considerably. The only way to reduce the effect is to reduce the level of the 2.7kHz stimulus, which means crossing low and steep as a means of avoiding it.

The third harmonic peak is generated from ~900. IM third subharmonic is what you are referring to and that is not what the measurements show or are measuring. This can be easily verified by exciting the driver by sweeping 800-1000. Now do the same 7k-9k.
 
What I was responding to in your post was mainly "and from what i read in regards to the crossover, he is absolutely spot on. a lot of the posts in this thread were misleading and pure guessing imho," suggesting that his input has influenced your view of the existing crossover design in a positive way.

His post merely confirmed my brief reading into schem, comments and overall design of the speakers that most posts are just misleading and didnt touch the real issue of the speakers.

I want to help but there are too many helping already and Rick is on board with this and i dont see anyone better to assist than the designer himself.
 
The third harmonic peak is generated from ~900. IM third subharmonic is what you are referring to and that is not what the measurements show or are measuring. This can be easily verified by exciting the driver by sweeping 800-1000. Now do the same 7k-9k.

I am sorry but you are simply incorrect on this.

The way ARTA displays distortion data is not how you are thinking. If the graph shows a peak in the third harmonic distortion at 2.7kHz then it is saying that the stimulus of 2.7kHz has its third harmonic elevated to the level of the peak.

The mechanism of why hard, rigid, cones exhibit peaks in the third harmonic (and at other harmonics at their respected frequency divisions) at 1/3rd the frequency of their primary bell like resonance I already described. But once again to reiterate, the motor and other parts of a drivers construction generate non linearities.

If under the excitation of a 2kHz signal the motor produces a third harmonic, at 6kHz, of -60dB, then if coupled to a suitable cone would show -60dB worth of distortion, or 0.1%. If however you decided to use a cone that rings like a tuning fork at 6kHz, such as some sort of aluminium based cone, then the cone will resonate in sympathy with the third harmonic produced by the motor and thefore amplify the third harmonic product. 20dBs of amplification isn't unusual, turning your -60dB third into -40dB and from 0.1% up to 1%.

You can see this clearly in action if you look here at some of the metal cone drive units.

Zaph|Audio

The W15CY001 is included.

If you want I can hook up my W15CY001s and show you an FFT spectrum of the driver excited by a 900Hz tone and a 2700Hz tone and you can see what the third harmonic is generated from.

Alternatively here is my STEPS measurement of the driver, taken some time ago now, but you can clearly see the relationship between the frequency response and the harmonics generated. The driver is flat as a pancake at 900Hz and is operating as a pure piston, there is literally nothing within its construction that could generate a spike in the third harmonic of a 900Hz stimulus. However a 2.7kHz stimulus and its respective third harmonic? Well the third harmonic of 2.7kHz lands at ~8kHz and what do we have happening at that frequency? Oh right the cone is ringing like the liberty bell.
 

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