Acoustic Horn Design - The Practical Way

Hi all,

Amazing to see all the great projects people are sharing. Besides just getting inspiration from all people contributing to this forum, here's our two cents from Addit Audio.
This is our take on a high output monitor speaker. We call her “The Monihorn”. The speaker features a 440mm ATH horn as basis with midrange ports for 3 4" mids. A 12" driver with a passive radiator takes care of the lowend. It's a 3 way design with DSP and amplification onboard.
The cabinet itself has been 3D printed in one piece with a large scale industrial printer. Print time around 10 hours. Material used was PETG (post industrial recycled PET with 30% glassfiber) . The woofer and amp holes were cnc milled after the printing. Horn and woofer mounts are all 3D printed with a MJF printer. Foam was used to fill the hollow print for added stiffness and dampening. Essentially creating a composite sandwich.

Here are some measurements and photos from the process!
ADDIT-AUDIO_HS-21_CROP.jpg
 

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and tell us about the Horn MEH simulation/ ATH script?
The design goals were (pretty standard):
  • consistent DI (throat adapter to prevent beaming)
  • wide coverage
  • directivity control at least down to ~1000hz

Here's the ATH script for this version:

Code:
; ATH 4.9 20230530
; MoniHorn v2
; -------------------------------------------------------
; CircSym mode
; Throat adapter
Throat.Ext.Angle = 5
Throat.Ext.Length = 22.5

R-OSSE = {
    R = 197.15
    a = 39
    r0 = 9.5
    a0 = 23

    m = 0.76
    r = 0.30
    q = 3.65
    k = 18.6
    b = 0.0
    arcterm = 160
}

Rot = 0

; -------------------------------------------------------

Mesh.AngularSegments = 64
Mesh.LengthSegments = 40
Mesh.SubdomainSlices=

Mesh.RearShape = 1
Mesh.WallThickness = 5.0; [mm]

; -------------------------------------------------------

ABEC.SimProfile = 0
ABEC.SimType = 2
ABEC.f1 = 250 ; [Hz]
ABEC.f2 = 20000 ; [Hz]
ABEC.NumFrequencies = 100
ABEC.MeshFrequency = 40000 ; [Hz]

ABEC.Polars:SPL = {
  MapAngleRange = 0,180,37
  NormAngle = 20    ; [deg]
  Distance = 3      ; [m]
}

; -------------------------------------------------------

Output.SubDir = "monihorn"
Output.STL = 0
Output.ABECProject = 1

Report = {
    Title = "MoniHorn throatring v2"
    NormAngle = 15 ;
    Width = 1400
    Height = 900
    SPL_Range = 50
    MaxRadius = 90
    PolarData = "SPL"
    OffsetFR = 0 ; [dB]
    GnuplotCode = 2x2n+w.gpl
}
 

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