Acoustic Horn Design – The Easy Way (Ath4)

So far it's looking good. I'd like to print a pair myself but don't have a printer big enough... 🙂

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Printing it in parts doesn't sound very cool, but perhaps making a mold for casting concrete (or acrylic) would be an option.
 
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No ist not an infill structur, it‘s plottime and construction for weight (tweeter) optimized. The whole plastic is now only for construction and not for infill, which you cant damp. I have to fit the tweeter from the side of the horn and not from behind the tweeter. With 2cm infill the plottime was about 90hrs. Now 30hrs+ 0,5hr painting. And the resonances are going away fast when I knock on the waveguide.
 
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Printing it in parts doesn't sound very cool, but perhaps making a mold for casting concrete (or acrylic) would be an option.
Wouldn’t this shape be the easiest to glue up clean? especially considering the mouth is also square? This would make clamping for glue ups also easier. Even in terms on align the parts, only very basic alignment pins would be required. Also - given how the peices would lay on the bed and the thickness of the horn, I think the factors lower the risk of delamination and wrapping (for those of us that are working with cheaper printers). Only thing that would need modification is have 4 mounting holes across each edge (so as to avoid necessitating printing a hole at the glue joint).
 
Only thing that would need modification is have 4 mounting holes across each edge (so as to avoid necessitating printing a hole at the glue joint).
You don't have to cut it exactly in half. But it's something to consider, I may change that.

BTW, this can be all done in a slicer (the cutting, alignment pins, etc.), which is also what I assume anyone can do.
 
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This made my 3D Plotter specialist, I only know that he use plasticity for designing.
Yesterday I paintet the horn backsides with bitumen based underbody protection. That‘s very helpful against the resonances of the Material.
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I bet it'd get even deader if you were to paint on top of that with two-part epoxy... then again, I'm not sure how well it would stick to that black stuff.
 
@mabat I decided to try a constant-directivity WG with 1,4 driver. So I already bought A460D and ESP, I want to combine them.

Am I correct that I can use one of the adapters for the 1“ driver (so, which one?) and connect the ESP to it at the throat level where the throat is 1.4”? If I want to increase the horn slightly (like 10-%) would I still connect the output of the ESP at that throat level where the throat would also be 1.4 inches?
 
Hi All,
I'm new to this process, though been reading through the thread as much as possible. I recently started printing the 460G2, thinking it would match the Rosso 65CDN-T well. When I print though, the 'base' has a ~2" opening. Do I need an adapter to pair this CD, & if so which one?