Acoustic Horn Design – The Easy Way (Ath4)

My impression after reading way too many Synergy/Unity/MEH threads is that a lot of builders find that putting the ports in the corners doesn't offer as much advantage as expected, and in some cases it makes construction harder. I don't have direct evidence one way or the other, because I've only gone the "in the corners" route. I'm in the process of printing a cylindrically symmetric horn where the corners question is moot so I'll soon find out if I'd be better off with corners to hide midrange ports in. Even the rule that ports shouldn't be closer to the compression driver than lambda/4, where lambda is the wavelength of sound at the midrange's upper frequency limit, seems to have lost some of its Holy Commandment status.

I'm going to try the blend of volume filling and "frustrumizing" shown in the attached image (midrange driver: B&C 4NDF34). The wavelength at my target crossover frequency of 1250 Hz is ~27 cm so my guess is that some of the fine details of the frustrum shape don't matter unless they cause noisy turbulence of some sort. But no frustrum may yield a Helmholtz resonator with a frequency that's lower than intended. Again, I can't prove any of this; they're just working assumptions that I may come to regret! The Helmholtz part seems pretty well established by others, though.
Few
 

Attachments

  • Screenshot 2025-05-06 at 11.09.51 AM.png
    Screenshot 2025-05-06 at 11.09.51 AM.png
    150.2 KB · Views: 60
It's the real deal.... A guy put up a good disassembly thread...lots of pics. Wish I had the link to give...
.

1746545366489.jpeg

1746545202785.jpeg
1746545223260.jpeg


fwiw, on my builds i haven't really found it makes difference, stepped vs frustrum...round vs oval etc.
Maybe it matters a lot at very high-spl, but I seldom measure there. And maybe with passive, it's more important to get as close as possible to needing less corrections....
 
My impression after reading way too many Synergy/Unity/MEH threads is that a lot of builders find that putting the ports in the corners doesn't offer as much advantage as expected, and in some cases it makes construction harder. I don't have direct evidence one way or the other, because I've only gone the "in the corners" route. I'm in the process of printing a cylindrically symmetric horn where the corners question is moot so I'll soon find out if I'd be better off with corners to hide midrange ports in. Even the rule that ports shouldn't be closer to the compression driver than lambda/4, where lambda is the wavelength of sound at the midrange's upper frequency limit, seems to have lost some of its Holy Commandment status.

My take on it is that locating ports in the corners is generally best practice if you're using a traditional pyramid shaped conical horn with flat walls, and round or oval shaped ports. The theory being that the corners are more "dead" than the walls and will cause less harmful diffraction. As soon as you move toward any other sort of horn profile or a waveguide all bets are off though as the distribution of sound energy inside the horn can change and the "corners" may no longer be dead zones.

I've started a new habit of setting up an observation field (sphere) in akabak with every new MEH where the radius of the sphere equals the 1/4 wavelength @ crossover frequency to approximate where the ports will be. Wherever the sound energy is lowest (generally in the 3-8kHz frequency region) is where I'll place the ports. So in the below example of a profile generated in Ath, you can see that the corners may actually not be the most ideal spot, and the middle of the walls would be better.

1746545876716.png


Whereas the below example shows a pyramid shaped conical horn where the opposite might be true:

1746547292355.png


Right now the challenge is figuring out exactly what frequencies are important to look at in the observation field as there can be some variation, but in theory you can calculate where the lobes/cancellations from diffraction would occur, and use that to inform some more decisions around port placement. I'm working on a more thorough writeup with data/physical prototypes to back up these claims, but figured I'd share since there's a lot of interest lately in 3d printing MEHs and depart from the traditional conical shapes.
 

I thought another user kinda solved this the last time.. I could be wrong however..
 
If the pic with the MF driver removed and the ones @mark100 posted are both from SH50s, could it be the taps are drilled at an angle, thus appearing more central on the outside, and in the corners on the inside?

Added: excellent close ups btw..

I've no complaints on both my SH50 and SH60 alikes where it comes to HF horn sound (with the taps firmly in the corners) - but I've never heard them any other way.

All I can compare them to are the
Tractrix 400 / 550Hz and Le Cléach 550Hz round horns of systems yore..
 
Last edited:
I thought the latest was just to get them all as close as possible.
Would seem to make sense if one is DSP time delaying anyway..

Being the simplistic minded dude I am, I see port placements as having three basic balancing objectives.
The one I pay most attention to is keeping all ports withing 1/4WL of each other throughout their summation ranges.
Next has been the 1/4 WL notch cancellation, mids to CD....staying within that..so closer means better if higher notch is needed.
Last is low frequency cut-off and efficiency gain, along the lines of this chart from DSL website ago.
1746628891342.jpeg


I try to put ports in corners per standard advice, but I've been willing to sacrifice that primarily for weight savings. Can save a LOT of weight...
 
  • Like
Reactions: m-a
I just did a quick (very very rough!!!!) estimation with direct sound for 12cm LF drivers in 46cm diameter with a best-guess center speaker and XO @700Hz. From dispersion angle I end up with ~28° for -3db. That looks not far away for a BMS 460G2 extended. So a XO of 700Hz could be doable. If I find some time I would try to make a proper 3D model and give a more detailed try.

The Genelec is crossed at 500 and 1800Hz regarding datasheet. So coax XO is the 1800Hz one..... 500 Genelec vs. 700 for BMS extended.....not so far away....