Tested the M3 form tap in a piece of 10mm thick 6061 flat bar.
Set the speed to max and the clutch to min. Tapping went well, with the tap bottoming in the hole and the clutch slipping without tool breakage. Backed out full speed no problems. 10mm through hole no problem either. For lubricant I used "Tap Magic" but I'd say any lubricant would be fine.
The first few holes were drilled freehand, the last 2 (on the left) were done in a drill press. As you can see, the ones using the drill press gave a much better result. Due to the fact that the drill size is only .2mm smaller than the tap, any amount of wondering with the drill leaves you with no material to form the thread.
Bottom line: As long as you use a drill press for the holes and have an adjustable clutch, the form tap is very successful using a cordless drill.
I'm sending a "Care Package" to Toni with M3,4,5 taps and suitable drills.
PS: Note the made in Austria welder in the background 😉
It's nice to see someone else figured out how to use a tap! Yes the drilling process is very important for the tapping process. I do mine in a milling machine. I have yet to find good quality thread rolling taps in my area though.
Tested the M3 form tap in a piece of 10mm thick 6061 flat bar.
...
I'm sending a "Care Package" to Toni with M3,4,5 taps and suitable drills.
PS: Note the made in Austria welder in the background 😉
Very good news! Many thanks for the test taps and drills!
BR, Toni
P.S.: Fronius?
I do mine in a milling machine.
Nice. What type of machine?
P.S.: Fronius?
Yes, Fronius TIG welder

I bought my first about 17 years ago and it is still going strong! It's one of those things that although not cheap, is certainly good value 😉
You are using 11.9mA current. Isn't it to high? D.Self prefers 6mA.
For SA2014 I use even higher VAS current: ~ 17mA. 2 stage EF OPS need more current from VAS in comparison to 3 stage EF OPS.
Don't know if this is "too high". My total LTP current is also very high - 6mA.
This allows me to use bigger compensation capacitors (easier to get) and reduce dependency of stray capacitance's.
BR, Toni
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Depends on speaker loading.What is the max.power supply voltage for SA 2014?
Assuming a 3pair output stage:
I'd suggest dual 35Vac for 4ohms. Dual 40Vac for 6ohms and dual 45Vac for 8ohms.
If you're using very high SOA transistors, then you may find you can increase the transformer voltage by one step:
dual 40Vac for 4ohms, dual 45Vac for 6ohms and dual 50Vac for 8ohms, with 4302/4281 and with very good cooling.
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SA2014 is designed for 8 ohm speakers using 2x50VAC transformers, 550 - 650 VA.
SOA safe with good cooling also for 4 ohm speakers so you can bridge it for 800 W @ 8 ohm speakers.
BR, Toni
SOA safe with good cooling also for 4 ohm speakers so you can bridge it for 800 W @ 8 ohm speakers.
BR, Toni
Nice. What type of machine?
I have an old Bridgeport that was retired from a near by factory that used to produce satellite parts.
The question is: what are the rails under a load of e.g. 200W, 8ohm. At least +-60VDC are necessary.
Yep! With +/-60VDC you get exactly 200W8R or 400W4R. That was the max. supply voltage of my test bench. With 600VA transformers the max. power below 1% THD20k was due to rail voltage sagging about 220W8R.
BR, Toni
BR, Toni
I assume 60V is the DC voltage at loading caps while 200W/8ohm. What is your transformer AC voltage, how many uF's do you use?Yep! With +/-60VDC you get exactly 200W8R or 400W4R. That was the max. supply voltage of my test bench. With 600VA transformers the max. power below 1% THD20k was due to rail voltage sagging about 220W8R.
BR, Toni
No. The +/- 60V are from my 2 regulated PS maximum setting (per PS 2x30V in serial configuration).
If you use the described 650VA transformer and the big SA2014 PS pcb the rails are sagging to 62 - 65V if you play 220W continous. One monoblock PS uses 8 x 10000uf/100V lytics.
If you use the described 650VA transformer and the big SA2014 PS pcb the rails are sagging to 62 - 65V if you play 220W continous. One monoblock PS uses 8 x 10000uf/100V lytics.
Hello Toni. I always find good suggestions in your post. What did you pay for the TAUSCHER-transformer? I suppose that was 1 piece? Is there a hum to hear? Since it is shed, is there any smell? Presumably it will not have primary / secondary shielding.
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I've ordered 6 pieces 600 VA custom made. Total cost incl. shipping was about 850 EUR. But you get them only B2B. Quality is very good. Mechanical hum only, if DC on AC line is present. No smell. Shielding can be ordered if wanted.
If you want B2C custom made transformery you can try toroidy.pl for example.
BR, Toni
If you want B2C custom made transformery you can try toroidy.pl for example.
BR, Toni
I have other experience: my custom made transformers in a stainless steel pot housing from toroidy.pl look very professional at a reasonable price. Maybe another company is able to deliver the same custom made transformers at a lower price. But we can discuss this in an extra thread where you can summarize all B2C toroid manufacturers.
BR, Toni
BR, Toni
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