Coaxial Speaker Build - Crossover advice needed

Are those Mueller clips soldered? I've been looking for decent clipleads, too. Ones that are soldered (or that I can solder, as some are clamped in a way that soldering well can't be done). And that don't have such tight and slippery sleeves that I can't squeeze them open wide enough without them squish out of my fingers. I've bought some on the 'bay, at higher than typical cost, that claimed to be soldered. Only to find them only clamped - and badly at that. I have a bag of clipleads but only a few (that I marked) that are trustworthy. I'm open to recommendations
THe ones you get from cheap sellers are often magnetic wire with the slippery tight covers like you describe..
Elenco banana plugs are definitely a step above, not sure if their clip leads are better than the cheap ones or not. I bought a set but I don't have it handy to check..
 
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Eminence is the woofer, the compression driver fitted in the middle of it is PRV (see OP)

Yes, simulators use flat pistonic radiators.

Horn angles predict -6dB limit (eg. 45x45 deg used in PRV datasheet). 12" cone driver is close to that angle. Pro audio use 12-15" coaxials a lot and we have many diy-projects here at diyaudio as well. kimmosto/ksaunisto has designed a commercial speaker with 15" coax https://taipuuspeakers.fi/en/taipuu-speakers-dsp-active-speakers/ (xo at 1200Hz, look at directivity!)

Off-axis measurements with the exact drivers and baffle/box used are needed for modern standard of diy speaker design!

Typical 12" coaxial pa-woofer and cd directivities blend nicely around 1,5kHz. Too rapid change in directivity is not good, nor is narrow-wide-narrow (typical with flat frame domes)
Here is a test with off-axis measurements https://audioxpress.com/article/tes...12fcx76-12-high-performance-pro-sound-coaxial

"B&C Speakers recommends a 1.2-kHz crossover frequency for the 12FCX76 compression driver. Figure 13 shows the two-sample SPL comparisons for the 12FCX76 woofer samples, with both samples closely matched. For the 12FCX76 compression driver with the conical 80° horn, Figure 14 shows the on-and off-axis horizontal frequency response out to 60°. Figure 15 shows the two-sample SPL comparison for the 12FCX76 compression driver/horn, which is quite good throughout the entire frequency range."
 
I still am going to get measurement equipment to really get precise.
Recommended. It has been mentioned here that multiple angles are often used. I would understand if you wanted to start out with just one the first time around and work up to it.

the wider the baffle, the louder the HF sounds become, so you have to compensate on crossover design.
Kind of. The frequency changes but the lowest bass will always be 6dB down. The reduced, wider reaching bass will interact with more of the room and there could be more peaks and dips as a result, so placement becomes important. Some see this as a reason for a larger baffle.
 
...

Also, I've been soldering my crossovers, but I'm beginning to see it might be better to just twist them until I get it how I want it, then solder.
Option.
 

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Juhazi, one of the drivers in question is a compression driver firing through a horn composed of the 12" driver's cone. You can estimate the off axis of direct radiators with a pistonic simulator like the edge, but not horns.

For the OP, if you put a small capacitor (maybe 1.5uf) in parallel with the 7.5 ohm resistor in AllenB's crossover, you may be able to lift teh high frequencies somewhat. Simulate and see what happens.
Yes that did boost my HF about 3db before my roll off (first pic attached). I think I like this due to the fact I have a L-Pad knob and can lower my HF if needed.

One question I had was...if you look at the second attachment (green line), with this design aren't I crossing over above the cone breakup? I assumed that 5db peak at 2k was the woofer breaking up...is that right?

Once again...thank y'all so much for the input!
 

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If I go into the detail I didn't before, since you're starting the tweeter radiating at an angle less than the baffle it means there is only one place it works to cross, and that's somewhere between 1 and 2kHz. The only way to be certain is to take polar measurements.

Ideally you would lower the breakup region to the point where it's not only flat, but further down until it's inaudible.
 
I can't seem to figure out how to show phase in xsim.

I am going to pull measurements later this week, but in the mean time I am trying to get better at tweaking xo in xsim. I tried a 4th order and found it easier to get the XO point closer to where I want it. Is this a reasonable response? I am learning more and more each day🙂 Thanks again
 

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Ok so I took measurements and combined them and now have actual measurements for the woofer and the tweeter. I have attached the frd files. I can't figure out the 80Hz dip but I am going to chalk it up to cabinet issues.

As far as the crossover is concerned can someone let me know if this looks acceptable? Keep in mind I have a L-pad knob and can lower the tweeter level to exactly where I need it.

This first set of images is a 2nd order. To me the response seems acceptable but the phase of the drivers (if I'm reading it right) is not.

2nd Order FR.png

2nd order xo.png



The next set is a fourth order, the frequency response seems similar and also acceptable (to me) and the phase seems to more desirable than the second order.

4th order fr.png


4th order xo.png




Feedback please 🙂
 

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Arggg...time limit for editing posts has gone by. The data for the 4th order above is not correct....one of my inductors wasn't properly setup. The correct ones are below. Given that I can use the L-pad it looks good to me (no need to bring the tweeter down any further). The phase looks good too right? They are following the same pattern at the xo point...I'm assuming that's what you want. xsim file attached

4th order fr.png

4th order xo.png
 

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the 80Hz dip
If you measured indoors in a room of typical size at something like a meter, most of the low frequency response (below about 300 Hz) becomes highly influenced by room effects with long gating/time windows. There are ways around that (primarily true nearfield measurement), but they take more steps. You don't have to go to those lengths to get a good result, it's just something to be aware of so you don't chase the wrong things. Moving the microphone or speaker several feet to a different distance or height will often show those issues.

Also, I'd design with the L-pad set to something more like flat response, since that's where you're likely to wind up. It's not as easy to judge the crossover transition region when one driver is at a significantly higher SPL than the other.
 
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Also, I'd design with the L-pad set to something more like flat response, since that's where you're likely to wind up. It's not as easy to judge the crossover transition region when one driver is at a significantly higher SPL than the other.
Yes I am just going to order a bunch of different resistor values and a couple cap values and just play around with it. Now that I have a mic and somewhat know how to use REW I feel much more comfortable doing tweaks on the fly. Thanks!
 
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FWIW, I calc'd a 1298 Hz averaged polar response XO point.
So I haven't started learning about off-axis behavior yet...can you explain further what you mean by this? Are you saying that 1298 Hz would be the most desirable xo point?

I assume I need to take off-axis measurements...but how to I incorporate that into cabinet and/or xo design? Is there a guide on this site that explains the process?
 

https://kimmosaunisto.net/
https://kimmosaunisto.net/Software/VituixCAD/VituixCAD_help_20.html
https://www.youtube.com/playlist?list=PLSXwOPenKiHbm4l0tF8QoldDrmu43Cz8j

etc.
 
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So I haven't started learning about off-axis behavior yet...can you explain further what you mean by this? Are you saying that 1298 Hz would be the most desirable xo point?

I assume I need to take off-axis measurements...but how to I incorporate that into cabinet and/or xo design? Is there a guide on this site that explains the process?
Best compromise, i.e. the drivers aren't a good match WRT polar response, so found the closest for each and averaged that.

Back in '68 when Altec still 'ruled', I was told during a plant tour that I would learn all I needed to know about the basics of speaker design in general and multiple driver design in particular if I reversed engineered the W.E./Lansing/Altec 755, a three way single driver [tri-ax] = a single molded diaphragm with two mechanical XOs and I did [at least to my satisfaction] once I'd learned enough of the underlying physics.

Anyway, 'sound is round', i.e. an exponential expansion [1/f] = octave spread, so to find a driver's acoustical half power/XO point [-f3D] we need to know where it's no longer pistonic = the effective diameter of the VC, so a 'close enough' frequency [VCf] for speaker design is its published dia., then -f3D = sqrt [VCf * Fs] and if more XO points, then 2-f3D = sqrt[VCf *-f3D], 3-f3D = sqrt[VCf * 2-f3D], etc..
 
Most (practically all) loudspeaker driver manufacturers publish at least up to 30deg off-axis responses. If these are not available, driver¨s effective Sd is told (and you can calculate diameter)

Driver's nominal diameter is often the frame, not the cone+half roll of surround)

Also the baffle and cone/dome profile will affect spl response behaviour details, that's why off-axis measurements installed in the box in question are so important


https://www.seas.no/index.php?optio...&catid=52:prestige-coaxial-drivers&Itemid=241
1729659560919.png

https://www.products-peerless.com/en/transducer/141
 
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