• These commercial threads are for private transactions. diyAudio.com provides these forums for the convenience of our members, but makes no warranty nor assumes any responsibility. We do not vet any members, use of this facility is at your own risk. Customers can post any issues in those threads as long as it is done in a civil manner. All diyAudio rules about conduct apply and will be enforced.

TPA3255 Reference Design Class D Amp GB

Founder of XSA-Labs
Joined 2012
Paid Member
Test with 800w $44 Aliexpress 48v SMPS

I bought one of these 800w 48v SMPS designed for LED lighting from Aliexpress a few months ago. I set its internal switch to 120VAC input (220VAC is an option), and wired it to an EIC socket with earth ground.

I connected it to the amp, not expecting much as I had already tested out a much more expensive Connexelectronic 800w SMPS ($150) and was dissappointed with the excessive added hash noise.

Well the cheap $44 one from Aliexpress surprised me. It is not noisy at all, and in fact, is close/idenmtical to the 12v battery and DC step up in terms of low noise performance.

Here is a photo of the setup shown connected to speakers for listening:
attachment.php


Here is a closeup of the inside of one of these SPMP from venfor AIFENG on Aliexpress. I had to disconnect the internal fan cable and let it run naturally cooled for now. The fan was way too noise and this deserves a better fan. At normal volumes, it is not even warm without a fan:
attachment.php


Here is the measured FFT for 8.12Vrms into 3.3ohm load:
attachment.php


Here is the FFT fo 4.36Vrms (graph label is incorrect) into 3.3ohm load:
attachment.php
 

Attachments

  • TPA3255-v0b-3.63Vrms-4ohms-3.3ohms-FFT-50v-800w-SMPS-AIFENG-no-CLC.jpg
    TPA3255-v0b-3.63Vrms-4ohms-3.3ohms-FFT-50v-800w-SMPS-AIFENG-no-CLC.jpg
    235.4 KB · Views: 2,351
  • AIFENG-800w-48v-SMPS-cover-removed.jpg
    AIFENG-800w-48v-SMPS-cover-removed.jpg
    383.2 KB · Views: 2,471
  • TPA3255-v0b-8.12Vrms-Setuup-50v-800w-SMPS-AIFENG-no-CLC.jpg
    TPA3255-v0b-8.12Vrms-Setuup-50v-800w-SMPS-AIFENG-no-CLC.jpg
    406.6 KB · Views: 16,432
  • TPA3255-v0b-8.12Vrms-4ohms-crosstalk-3.3ohms-FFT-50v-800w-SMPS-AIFENG-no-CLC.jpg
    TPA3255-v0b-8.12Vrms-4ohms-crosstalk-3.3ohms-FFT-50v-800w-SMPS-AIFENG-no-CLC.jpg
    234.4 KB · Views: 2,097
Last edited:
Founder of XSA-Labs
Joined 2012
Paid Member
Same test at same condition, but different day. Not sure what happened last night but measurement now has 3rd harmonic in place.

attachment.php


So I decided to test the ConnexElectronic 800w 48v SMPS with this amp and am getting a pretty good lower noise background. The hiss that was present when I tested this PSU with both 3E and clone TI EVM, are no longer present on the present amp. So that is a pleasant surprise. The noise baseline however, rose by about 7dB to 10dB relative to the $44 800w LED SMPS and 12v battery DC/DC converter. Also, some small mains peaks at 60/120/240/360Hz are now visible on the ConnexElectronic.
attachment.php


Listening to the ConnexElectronic now and it seems fine - no audible hiss and very-very faint hum if ear pressed to cone.
 

Attachments

  • TPA3255-v0b-8.14Vrms-50v-800w-SMPS-FFT-02.jpg
    TPA3255-v0b-8.14Vrms-50v-800w-SMPS-FFT-02.jpg
    233.1 KB · Views: 17,114
  • TPA3255-v0b-8.16Vrms-48v-800w-Connex-SMPS.jpg
    TPA3255-v0b-8.16Vrms-48v-800w-Connex-SMPS.jpg
    234.3 KB · Views: 1,456
Last edited:
Make sure your LDO has enough cooper for heat dissipation after changing pinout as there's always a preferred pin for this.

You may also check for replacements for L171/181 in a more common footprint like 0805/1206/1210. (Or have a combo fp)

For fsw sync i'd recommend (additional) u.fl. jack rather than simple pinheaders and some kind of series termination.
 
Founder of XSA-Labs
Joined 2012
Paid Member
I am reviewing latest update from JPS64. Doesn’t look like changing the frequency sync connector is practical so we will stick with pre-made Würth 2.54mm 3-pin. Also, solder jumper pads will he kept as PCB selector jumper pins would mean complete redesign as well. 3.3v LDO has more heat dissipation copper for tab. Use of solder jumper pads is actually better from reliability and ruggedness standpoint for professional PA use or for mounting amp inside subwoofer cabinet where equipment is subject to mechanical shocks, vibration, and bumps.

Thanks you, JPS64!
Looks great.

:cheers:
 

Attachments

  • 580475FD-4B4D-495F-8D75-EFFD83C244D7.jpeg
    580475FD-4B4D-495F-8D75-EFFD83C244D7.jpeg
    656.8 KB · Views: 15,090
  • 9E41EC5B-B52C-49F8-B7E8-962171B84032.jpeg
    9E41EC5B-B52C-49F8-B7E8-962171B84032.jpeg
    331.5 KB · Views: 14,781
Last edited: