A Bookshelf Multi-Way Point-Source Horn

That alignment is perfect indeed. How much clearance does the surround have before touching the WG flange base?

About 3mm. That's another reason I modified the driver bezels with epoxy putty. It allowed me to very accurately lift the surround up 2mm all around, then with gasket, it is currently sitting 3mm above flange.

Also I have sanded and polished the rim of epoxy too, so it is a very smooth transition from bezel to flange.
 
Now that is some serious hardware.😀😀😀
 

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Just for you X!
I am thinking MDF gasket mounted to epoxy slope which I will build up. Then two 60mm circular taps as far forward as possible.
 

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Like this:

PS The back chamber looks wonky because it isn't screwed on tightly. (And that outer covering is some damping sheet I had left over from a previous product - inside is felt/damping/rock-wool).
 

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That driver size is a perfect match for available real estate on horn wall. This is looking really integrated like it was designed that way. I like how compact the woofers are and when mounted to baffle boards sitting on side of horn the overall profile still manages to stay very compact. Certainly much smaller than a flat baffle WHW layout would be.

Thanks for the closeup photos!
 
Like this:

PS The back chamber looks wonky because it isn't screwed on tightly. (And that outer covering is some damping sheet I had left over from a previous product - inside is felt/damping/rock-wool).
Bushmeister,

Putting the 8" ports that near the mouth will make the center to center distance quite wide. Ideally they should be within 1/4 wavelength if you want smooth side to side polar response, for a 1500 Hz crossover the center to center distance between the ports should be only 2.26". Obviously, with a 1.4" throat exit, that won't happen, but the closer the exits to the throat (reducing C to C distance), the smoother the midrange response.

That said, the more disruption at the throat, the rougher the HF response, though a 2" dome VHF dispersion won't cover the outside portion of your horn, so I would be more concerned about the mid port center to center distance, and convergence at the crossover point.

Art
 
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Weltersys,
The XO is 500Hz or 13.5in 1/2-wave and 6.75in 1/4-wave so I think the location of ports is fine just as predicted in model. If XO was 1500Hz - that's another story and requires ports as close as you can get to throat like a conventional synergy/unity design. This is really a horn based FAST.

Predicted response with ports 10cm from mouth plane.

524148d1452460815-bookshelf-multi-way-point-source-horn-xbush-01-sb23nrxs45-8-max-spl-25.7v-37mm-1mm-thick.png
 
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Hi Art - thanks for the advice!

The crossover point it going to be 400-500hz most likely, so 1/4 wavelength is about 20cm or 8 inches. The C-C distance on those ports are 16cm - measured along the inside of the horn, so should be well within 1/4 spacing.