This started as a curiosity for me in
this thread on suitable replacement drivers for a small speaker similar to the LS5/3A. I decided to make a small sealed speaker of the same dimensions as the LS3/5A (12in tall x 7.5in wide x 6.5in deep) with a goal to reproduce the typical response that it so famous for - but using modest (inexpensive) and readily availble drivers. The
Dayton RST28F-4 is a newer low cost but well built soft dome and the
DC130A-8 is a coated paper 5.25in woofer that has a pretty smooth response.
Details on the construction of the speaker can be found
here in the foamcore speaker thread. Basically 3/16in Elmer's brand foamcore sheets, doubled up on the baffle and braced. Noico mass loaded butyl damping applied om the inside aliong with melamine foam pads and grey eggcrate acoustic foam.
Here are some photos of the construction:
Here is the assembled speaker:
The measured raw responses of the drivers:
Here is first cut at the crossover (asymmetric Harsch-like with inverted tweeter):
Here is the XO implemented outside with Wago connectors:
Here are the Crossover Part Numbers from Parts Express (per speaker)
L4 = 5mH 18ga #275-141 qnty 1
L1 = 0.1mH 20ga #257-568 qnty 1
C2 = 4.7uF MKP #255-020 qnty 1
C3A = 10uF MKP #027-114 qnty 1
C3B = 1uF MKP #027-410 qnty 1
R2A, R4 = 12.5ohm #006-12.5 qnty 2
R2B = 1.0ohm #006-027-101 qnty 1
C3 = C3A+C3B
R2 = R2A+R2B
Here is the predicted frequency response:
For comparison, here is the measured response of a typical LS3/5A:
Here is the predicted impedance - very benign and nominally 7 to 8ohms with a 22ohm peak at box tuning:
Here is the measured frequency response of the XO - note the wiggle in summed values around the XO - results from the asymmetric slopes in a Harsch-like approach:
Edit 8/25/2020: I remeasured the freq response a few days later and applied 7cycle FDW to match closer the smoothing of the Stereophile data:
Here is the corresponding HD vs frequency at 0.5m and 2.0Vrms:
Here is the measured Step Response:
This is the measured system impedance with XO and inside the box:
Edit Oct 11, 2020 - Polar (horiz) frequency response measurements at 0.5m and 2.0Vrms:
I am just atartitng to listen to it.. nice sounding and very clear vocals. Will give update later once I have more time. But not a bad compact bookshelf using basic components.
3D CAD plans for 9mm BB ply version with beech battens and 12mm baffle to allow for rebates for flush front mounted drivers:
Edit Dev 5, 2020: wooden cabinets - called Rockville’s now finished and playing nicely. These speakers sound superb as near field monitors.
Crossover boards:
Back panel with name plate made (same as battens) from Civil War era white oak from a razed barn near Rockville Maryland.