Soldering Iron Bit Problem

In my home the previous owner connected the wall outlets in the hobby room to the light switch. Officially not allowed but it helps as all electric stuff at the bench is powered off when switching the light off so I have not changed that.
 
It is a sturdy type. Not the usual consumer quality. More unusual stuff is found like 3 x 80A 400V 3 phase power and a few 3 phase wall sockets.

Not forgetting to switch off stuff is best and that was rammed in our heads as a child. Still it is a kind of extra security and energy saving when going for a coffee.

The solder tips last extremely long. In fact I still use the one that came with the Weller.
 
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The Weller solder in Post #1 is this stuff: https://www.weller-tools.com/us/en/...ering-wire/wsw-scn-m1-05mm-100g-sn06cu005ni35. It's 99.3 % tin, 0.6 % copper, and 0.05 % nickel. That's similar to AIM 100C and ChipQuik CQ100Ge. That's actually the best lead-free solder out there. It's an eutectic alloy. It behaves almost like 63/37 Sn/Pb. I use it with an 800 ºF (427 ºC) soldering tip. That'd be a #8 in the Weller WTCP system.

That's commonly known as SAC305. That stuff is awful in my opinion. Good solder joints look grainy and are, thus, indistinguishable from bad solder joints. It doesn't flow very well either.

Interesting that solder with nickel instead of silver works better. Silver is more expensive than nickel, so why doesn't everyone switch to nickel then? Patent issues or some other disadvantage?
 
I always use the wedge-shaped bits. I never managed to get anything soldered properly with the needle-shaped one, no matter what the solder or the temperature may be.

I'm not familiar with tin-copper-nickel solder. I use tin-copper-silver most of the time, it solders almost as good as tin-lead.
Problem is Marcel I’m putting down 0805 and 0.5 mm pitch IC’s. This is s new problem for me since I never used to have this issue. I guess it’s down to the solder and getting the temp right. That said, I’ll ditch the stuff I have now and try one of the recommendations from fellow diyers.
 
Silver is more expensive than nickel, so why doesn't everyone switch to nickel then? Patent issues or some other disadvantage?
That's a great question. I don't know the answer. I do know that a lot of automated SMD assembly is done with SAC305. A quick look at Mouser reveals that a 2.5 lb bar of 100C solder will set you back $123 CAD versus $193 for SAC305, so there must be some other disadvantage. It wouldn't be a patent issue if you're just buying the solder and using it.

Nickel is a carcinogen if I remember right. So maybe it's related to workplace safety. OTOH, there isn't much nickel in the solder. There's probably more nickel in a sheet of aluminum.

I'll ask my assembly house about it.

Tom
 
The Weller solder in Post #1 is this stuff: https://www.weller-tools.com/us/en/...ering-wire/wsw-scn-m1-05mm-100g-sn06cu005ni35. It's 99.3 % tin, 0.6 % copper, and 0.05 % nickel. That's similar to AIM 100C and ChipQuik CQ100Ge. That's actually the best lead-free solder out there. It's an eutectic alloy. It behaves almost like 63/37 Sn/Pb. I use it with an 800 ºF (427 ºC) soldering tip. That'd be a #8 in the Weller WTCP system.

I use a tip temperature of 700 ºF (371 ºC) for leaded solder. So a #7 tip in the WTCP system.

I wonder if the flux has dried out in that spool of Weller solder. Try cutting off a length of about 50-60 cm and see if the fresh solder on the spool will wet properly.


That's commonly known as SAC305. That stuff is awful in my opinion. Good solder joints look grainy and are, thus, indistinguishable from bad solder joints. It doesn't flow very well either.

For hobbyists 60/40 or 63/37 Sn/Pb solder would be what I'd recommend. If you need lead-free, the AIM100C or equivalent would be my go-to.

I've written quite a bit on the topic here: https://neurochrome.com/pages/choosing-solder

Tom
Tom, I’m using a temp controlled iron
IMG_0030.jpeg
 
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That's commonly known as SAC305. That stuff is awful in my opinion. Good solder joints look grainy and are, thus, indistinguishable from bad solder joints. It doesn't flow very well either.
Well, in my experience, just not. 🙂
Of course, my experience is not as great as yours and I'm fully aware of this, but I do not feel like I can share what you said.

I find the solders from SAC305 excellent and shiny, not grainy at all and the flux flows well.
Maybe it is also a question of brand, I do not know this, but it is not at all as poor as you say.
I have also recommended it to friends who have had a good experience too.

Is the 60/40 tin-lead alloy good?
Of course it is excellent, but everyone knows that, even me (as already said above). 🙄

The Cardas Quad Eutectic in my experience is unbeatable.
It contains lead, though.

Silver 3% (only) in my experience is the best replacement for the lead, and its vapors are not toxic.
I've also recommended it to friends who have had good soldering experiences.

JFYI I found the following article on AIM Solder:

"SAC305 Electropure is a high purity lead-free alloy containing 96.5% tin, 3% silver, and 0.5% copper. In solid solders, AIM’s Electropure proprietary manufacturing method reduces suspended oxides creating a low drossing, strong wetting alloy.

SAC305 is widely used in hand, selective, wave and SMT soldering. SAC305 provides durable joint strength and the lowest melting point of tin/silver/copper solders.

SAC305 alloy is available in solder wire, solder bar, and solder paste
".


And there are many others articles out there with similar conclusions. 😉

https://www.superengineer.net/blog/soldering-alloy-lead-free
 
As long as there is air flow and filtration and you don’t eat the leaded solder then there is no real problem for a serious and careful hobby guy. Your device will have a long(er) useful life and possibly it will outlive its creator like old tube devices.

If tube devices would have been made according todays strict ROHS and from environment-friendly plastics etc. and for todays 2 year lifetime of consumer electronics we would not have a tube section here. Simple.

Just visit a recycling plant or better a plant that burns waste and see what happens there in quantities. That few electronic devices a hobbyist solders in decades are not the end of the world or the hobbyist.
 
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As long as there is air flow and filtration and you don’ t eat the leaded solder then there is no problem. Your device will have a long(er) useful life and possibly it will outlive its creator like old tube devices.
Please when we talk about medical issues or chronic health risks we should be a bit more cautious with certain statements, in my humble opinion.
I'm not saying to become alarmists, but neither to minimize, because it doesn't seem like the case when we're talking about human health.

Or, it would be nice to address scientific and/or medical trials that possibly confirm certain statements, preferably published in high impact factor journals, in my humble opinion.

Just sayin'...
 
2. Maybe not best but very good: Alpha Fluitin 1532 60% Sn, 38% Pb, 2% Cu or the 60/40 version.

Bought some Sn63Pb37 banned stuff from Kester that is also good.

Since I stocked for the old price I was shocked at all the solders prices. 133 Euro/kg …..
 
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I usually use a temperature setting somewhere between 350 and 400 degrees Celsius, preferably on the lower side of the range, especially when soldering thin film resistors. It's higher than the specified melting temperature of the solder because the tip temperature drops as soon as you touch what you want to solder.
 
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