PI-filter (or CLC vs CRC vs C)

big donut, big chokes, big caps and not big chassis. you should start to consider on separate chassis for those psu, look at PL amplifier.

I made separate psu chassis with teak wood, which cost less than your 1 foil choke.
 
Have a bunch of 1000uF caps on bottom as well
 

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I may saw out a hole in the inner bottom of the chassis. the chassis is a Dissipante 4u 30 cm deep. I don't like to have 0.5cm between a coil and a power trafo. I expected something huge, but only recieved something that was somewhat large.
 
Keen eye. I just discovered it. Guess I should repair that. And I am fresh out of kapton tape. I will use a silicone frying pan pad as protection in the future. Heat resistant and durable. What else can I repair it with?

The Sedlbauer comes with a built in plastic hole where I can just fasten a screw and a spacer. I will get a strong L-shaped piece of metal, the one I have bends to the sheer weight of that thing.

The Jantzen cross coils I will use in the CLC is made up of copper foils. I got the advice not to use it as a choke, because this type of coil may have unwanted capacitance, which regular coil does not have. Anyone heard about this? I would like to use it as it is 2.7mH and only 0.45 ohm and will hopefully not get hot and not have problems with saturation.
 
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Okay, the protection plastic on a Sedlbauer is about as heatresistant transpaent package tape. So I will repair with package tape.

I just got a reply from Erse audio and their similar Foil Q and he says: "Yes we have many clients using our foil Q in power supplies as a choke." Although I would have been really surprised if he said "No! Don't buy our product!"
 
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3.3mH 0.185 ohm with coil vs jantzen crosscoil 2.7mH 0.45 ohm. I think I will try the foil coil. 🙂 I read that the prefferable choke for a tube amp is 5-10mH, together with a 50-100uf cap. But that is probably something different than what what we are talking about.
 
Wow, great info about the XA 160 amps. So with a 2.7mH foil coil air core you get approx. the same DCR as a 10mH cored coil (with a pedigree). I am thinking I should have a coil shootout in the near future.

But. I was given the recommendation by someone that I should have equal capacitance on both sides of the coil, and Nelson Pass uses 6 large capacitors. I haven't seen the schematic, but maybe its a CLCLC??
 

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