Pass HPA-1, what do we know?

I believe the current mirrors and the feedback resistor control the gain. So double-check the resistor values R13 and R14, and R27.
Will do, and I will report back.

Did you zero the offset with the OPAMP out of the circuit? (There's a jumper for that in the later schematic; in the earlier one you have to remove the OPAMP from its socket.). If the circuit is out-of-balance and the OPAMP is working hard to bring the offset back down, that might affect the gain? (I'm not sure here.)
I did not try that, yet.

What's the voltage of your input signal? (If you're using something like Roon you might have the volume attenuated on the software side.)
Been using PS Audio's Directstream DAC MK1 - according to their specs:
1.414 VRMS (Single Ended)
I have tested with another amp, and it was VERY loud fast. HPA-1 Clone could not get loud with HD600 even at max volume 🙁

(Major caveat: I go in for open-heart surgery next week, so I'm scatter-brained as all hell. Take everything with a grain of salt....)
Jeff, I am sorry to hear about it. Fingers crossed you'll be as good as new shortly after the surgery!!! 🙏
 
Did you make for a try a direct connection after the 0R47 at the output to your headphone, hoping that no relay grounds your output?
 

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With 223R you get 0.8V out when you put 0.5V in, according to Spice simulation.

Maybe your low value is due to the parallel servo? Disable the servo jumper and look if you get 680R for R27 then.
 
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my 680R measures also as 223R, so this cannot be the reason, no matter if the jumper is closed or open.

You cannot give in with a sound card and the REW app a defined voltage in and look what you get out?

Meanwhile I would look if not your relays do something funny. If I were you I would isolate the output from the relays and look if I get there a good voltage.
Or go to the pre out and look if there is more juice.....
At any case funny, maybe someone can come in and help too...