Just opened a new GB thread: Omicron 3rd GB. I took the liberty of signing up @Brakspear75 and @drof - feel free to correct the sign-up list if I made a mistake. The GB will close on Sunday, June 2, 2024. Be sure to sign up before then.
That's not a difficult load. Omicron's through-hole version in its stock version runs at 50mA quiescent current. It will stay in Class A while delivering 200mW peak into 25 ohm. The SMT version runs at 25 mA. It will leave Class A at about 60mW peak into 25 ohm, but even then Omicron will stay more linear than the vast majority of headamps.
Here are link to the updated Mouser projects for Omicron TH and SMT versions:
Omicron TH - Mouser shared project
Omicron SMT - Mouser shared project
The projects have been updated to the current availability of the parts. Note that all relays are currently available from Mouser.
I added these links to the first post of this thread as well.
Omicron TH - Mouser shared project
Omicron SMT - Mouser shared project
The projects have been updated to the current availability of the parts. Note that all relays are currently available from Mouser.
I added these links to the first post of this thread as well.
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Shared Mouser project for the PSU board
Does not include the power transformer (see post #174). Also, the project includes the heatsinks and the (optional) thermal pads, but not the hardware (2x M3x8 screws, 2x M3 nuts and washers) to attach the TO-220 regulators to the heatsinks.
Does not include the power transformer (see post #174). Also, the project includes the heatsinks and the (optional) thermal pads, but not the hardware (2x M3x8 screws, 2x M3 nuts and washers) to attach the TO-220 regulators to the heatsinks.
The Omicron power supply PCB has its own LCR filter on the primary side of the transformer, so filtered IEC inlet is not necessary.
The maximum power drawn by the Omicron (under somewhat unrealistic condition of delivering 30Vpp into a 32 ohm load) is about 10W. With 110VAC primary, a 0.5A or even 0.25A slow-blow fuse should be ok. It is also possible to omit a separate fuse and use fusible resistors in that primary-side filter, or to use short-circuit-protected transformer (e.g. BLOCK FLD).
The maximum power drawn by the Omicron (under somewhat unrealistic condition of delivering 30Vpp into a 32 ohm load) is about 10W. With 110VAC primary, a 0.5A or even 0.25A slow-blow fuse should be ok. It is also possible to omit a separate fuse and use fusible resistors in that primary-side filter, or to use short-circuit-protected transformer (e.g. BLOCK FLD).
R3,R4 are missing in shared mouser project and i saw this.The updated part list for the power supply board (R10 added, example part number for C2 C3 C8 C9 corrected):
Qty Value Device Package Parts Example P/N 1 2x18V Power transformer BLOCK FL 10VA, Talema 15VA TR1 See post #174 1 10mH Common mode choke LS=7x8 or 10x13mm L1 SU9VD 1 LM317T LM317T TO220 LM317 LM317T 1 LM337T LM337T TO220 LM337 LM337T 2 DB104 Diode bridge DIP4 BR1, BR2 DB104 6 1N4148 Diode DO35 D1, D2, D3, D4, D5, D6 1N4148-T26A 1 47n X2 safety capacitor Radial LS=15mm C1 890324025009CS 4 150nF Ceramic or MKS/MKT film capacitor Radial LS=5mm C2, C3, C8, C9 MKS2C031501A00KSSD 2 10nF Ceramic or MKS/MKT film capacitor Radial LS=5mm C4, C5 MKS2G021001A00MSSD 2 4700u 25V Aluminum electrolytic capacitor Snap-in D=25mm C6, C7 B41231B7478M000 4 22u 50V Aluminum electrolytic capacitor Radial D=6.3mm C10, C11, C12, C13 EEUFC1H220 2 10uF 50V Aluminum electrolytic capacitor Radial D=5mm C14, CLED EEUFC1H100L 2 22 Resistor 1W D=2.8mm L=9.0mm R1, R2 ROX1SJ22R 2 TBD Resistor 0.25W D=2.5mm L=6.3mm R3, R4 See text 2 160 Resistor metal film 0.25W D=2.5mm L=6.3mm R5, R7 MFR-25FBF52-160R 2 2k Resistor metal film 0.25W D=2.5mm L=6.3mm R6, R8 MFR-25FBF52-2K 1 1k Resistor 0.25W D=2.5mm L=6.3mm R9 MFR-25FBF52-1K 1 6k8 Resistor 0.25W D=2.5mm L=6.3mm R10 MFR-25FBF52-6K8 1 1k8 Resistor 0.25W D=2.5mm L=6.3mm RLED MFR-25FBF52-1K8 1 2-way Connector 0.1in contact spacing LED 22-23-2021 1 2-way Connector 0.312in or 0.4in contact spacing AC_MAINS See text 1 5-way Connector 0.1in contact spacing OUT2 22-23-2051 2 1in tall Heatsink Aavid 531x02 n/a 531002B02500G 4 n/a TO220 thermal pad n/a n/a 43-77-9G 2 n/a M3x8 round head screw n/a n/a n/a 2 n/a M3 nut n/a n/a n/a 4 n/a M3 washer n/a n/a n/a 2 n/a M3 spring washer n/a n/a n/a
- As noted above, the height of the assembled board depends on the height of the transformer (see post #174), two heatsinks, and two large electrolytic capacitors (C6 C7). It makes sense to choose all these parts with approximately the same height, e.g. 1 inch / 25mm. Note that C6 and C7 have max allowable diameter 25mm.
- The common mode choke (L1) can be just about any of the many similar parts with inductance between 2 and 22mH. The PCB accepts chokes with pins in 10x13mm or 7x8mm rectangle.
- The AC input connector can be either a Molex KK396 or KK508 3-way header with middle pin removed, or a three-way 0.2 in pitch terminal block without its middle contact. Of course, soldering bare wire to the PCB is also possible.
- Only one output connector (the 5-way OUT2) is needed for Omicron.
- The value of R1 R2 can be adjusted between 10 and 100 ohm should the voltage drop on the regulators under full load is too small or too big.
- The value of the snubber resistors R3 R4 should be chosen based on the transformer used, e.g. with the help of Mark Johnson's Quasimodo test jig. To give you an example, I found the optimal value was 39 ohm for AMVECO 70064K toroidal transformer and 470 ohm for BLOCK FL10/18 UI type.
- Resistors R5 R6 R7 R8 set the output voltage for the regulators, The value shown in the table set 17V rails. Should you want lower voltage, you need to choose these resistors accordingly. Some popular values would be R5=R7=150 ohm, R6=R8=1.3 kOhm for 12V and R5=R7=200 ohm, R6=R8=2.2 kOhm for 15V,
- Thermal pads are optional as the heatsinks are not connected to anything on the board.
Please let me know the value of R3, R4 for Talema 70054K?
Attachments
Hi ,
I just completed about half of the build. When I powered on the amp board for the first time, the LED dimmed and then started to blink. I immediately shut off the power.
After a few seconds, I powered on the amp again. This time, the LED was bright initially but dimmed after 2-3 seconds.
And then, I tried again, the LED stayed dim. Now, it remains dimmed consistently.
Not sure if any part has cooked, but there's no magic smoke or any sound, all the part seems cold.
Not sure if I solder the wrong part or wrong position, maybe some clever guy will help me out of this.
I just completed about half of the build. When I powered on the amp board for the first time, the LED dimmed and then started to blink. I immediately shut off the power.
After a few seconds, I powered on the amp again. This time, the LED was bright initially but dimmed after 2-3 seconds.
And then, I tried again, the LED stayed dim. Now, it remains dimmed consistently.
Not sure if any part has cooked, but there's no magic smoke or any sound, all the part seems cold.
Not sure if I solder the wrong part or wrong position, maybe some clever guy will help me out of this.
Nice build!
Dim LED means DC at the output of one of two channels. Check voltages at the point where R15 R16 connect, and where R35 R36 connect. Both should be a couple of millivolts, but in your case one will be high. Since the voltage drop across R15 R16 is normal and U21 is hot, I suspect the voltage at the connection of R35 R36 will be high.
Pins 3 and 7 on U21 are connected on the board - see the schematic. Pin 7 is the output of one half of the chip, pin 3 is the non-inverting input of the other half. So the connection between them should be there by design and is not a problem.
With power off, check the board visually and/or with a DMM for shorts, esp. between pins 1 and 7 of the opamps (their outputs) and power rails. I suspect a short between pins 7 and 8 of U21. Also, check the power supply voltages (without Omicron connected). We will take it from there.
Dim LED means DC at the output of one of two channels. Check voltages at the point where R15 R16 connect, and where R35 R36 connect. Both should be a couple of millivolts, but in your case one will be high. Since the voltage drop across R15 R16 is normal and U21 is hot, I suspect the voltage at the connection of R35 R36 will be high.
Pins 3 and 7 on U21 are connected on the board - see the schematic. Pin 7 is the output of one half of the chip, pin 3 is the non-inverting input of the other half. So the connection between them should be there by design and is not a problem.
With power off, check the board visually and/or with a DMM for shorts, esp. between pins 1 and 7 of the opamps (their outputs) and power rails. I suspect a short between pins 7 and 8 of U21. Also, check the power supply voltages (without Omicron connected). We will take it from there.
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Hi Alex,
Thanks for the help!
To apology that, I'm totally green hand when reading the schematic and using DMM... Found that you are right, the pin 3 and pin 7 are connected.
But I measured the pin3 and pin7 on U1, is not connected. Should be the problem of the parts?
Measured Pin 7 and 8 on U21 it seems not shorted.
I measured the power supply voltage, whichc is +16.4V and -16.28V. Seems normal to me.
But now I wonder, when using continuity test mode on dmm, I got all the lead shorted on both R15, R16 and R35, R36. Is this normal?
The attached pic shows the simplified schematic, I can have shorted on any two of these leads. Is that normal?
Thanks for the help!
To apology that, I'm totally green hand when reading the schematic and using DMM... Found that you are right, the pin 3 and pin 7 are connected.
But I measured the pin3 and pin7 on U1, is not connected. Should be the problem of the parts?
Measured Pin 7 and 8 on U21 it seems not shorted.
I measured the power supply voltage, whichc is +16.4V and -16.28V. Seems normal to me.
But now I wonder, when using continuity test mode on dmm, I got all the lead shorted on both R15, R16 and R35, R36. Is this normal?
The attached pic shows the simplified schematic, I can have shorted on any two of these leads. Is that normal?
Attachments
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On U1, pins 1 and 5 are connected instead - it is oriented differently on the board, so its halves are connected differently.
You're right, power supply voltages are normal.
R16 R16 R35 R36 are small value resistors. They should measure 2.2ohms when measuring resistance, but in the continuity testing mode, most DMMs will consider then small enough to a short and will beep, indicating continuity.
If you have U21 smoking, it means it draws too much current. This usually happens if one of its outputs is shorted to a power rail. (Shorting it to the ground is safe, plus there are no ground traces close by on the board.) This can happen, for example, if there is a small ball of solder between pins 7 and 8 - 7 is an output and 8 is the positive supply. There are other possibilities, e.g. one of the output transistors is wrong polarity - if you install PNP instead of NPN or vice versa, the opamp output will be connected to the power rail via a small resistor, an diode, and the emitter junction of that transistor. Note that NPNs (Q1 and Q21) are closer to the edges of the board while PNPs (Q2 and Q22) are closer to the middle.
Try checking the board for shorts.
You're right, power supply voltages are normal.
R16 R16 R35 R36 are small value resistors. They should measure 2.2ohms when measuring resistance, but in the continuity testing mode, most DMMs will consider then small enough to a short and will beep, indicating continuity.
If you have U21 smoking, it means it draws too much current. This usually happens if one of its outputs is shorted to a power rail. (Shorting it to the ground is safe, plus there are no ground traces close by on the board.) This can happen, for example, if there is a small ball of solder between pins 7 and 8 - 7 is an output and 8 is the positive supply. There are other possibilities, e.g. one of the output transistors is wrong polarity - if you install PNP instead of NPN or vice versa, the opamp output will be connected to the power rail via a small resistor, an diode, and the emitter junction of that transistor. Note that NPNs (Q1 and Q21) are closer to the edges of the board while PNPs (Q2 and Q22) are closer to the middle.
Try checking the board for shorts.
If you have U21 smoking
It turns out that I use too much flux. After the power up, the U21 is getting hotter, the flux gradually melt and connect the pins, lead to malfunction.
Replace both of the NE5532 did help and the DC offsec now is 1.3 and 1.7 mV which is pretty low.
Here's some pictures of the build, the alumium case is custom made(R&F panel) from China and it is relatively checp ~25 USD(volume knob & IEC jack & CNC processing fee included)
Some parts are 3D printed, especially the toggle switch, there's no bracket for that.
The Omicron is a fantastic headphone amp and preamp, the background is more black and bass is more deeper and puncher. Also the clearity is absoluly amazing, the vocal is no doube much clear from the track "Mistakes from Lake Street Dive" than before.
And the crossfeed did something, especially from older track or some track that the musical instrument sounds are more biased toward the left and right channels. Toggle on the crossfeed makes the soundstage a bit wider and the sound is no more at the front but a bit lay back, more natural.
Thanks to bring this great project for us, Alex!
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