Offline full-bridge SMPS… need help

Snubber

Luka

Try it and scope the results, the resistor value I gave you should be close for a broad frequency range just play with the cap value. you might want to go top Ridley's website and read the method he recommends for the same thing. After you make the change post scope results.

chas1
 
snubbers & Power 4-5-6

Luka

Download Power 4-5-6 from Ridley's engineering website it has a snubber calculator as part of the XLS spreadsheet. Note: You must have MS Excel installed to use this spreadsheet. I would not worry about secondary snubber's until you finish with primary first then I think you will see the secondary does not require a snubber. The demo is free.

chas1
 
Hi

This is original waveform with no snubber
P1010021.jpg

Then I've put snubber on. It is made of 3.3nF and 89 ohms. That 3.3nF is way better then other caps that I have here, it is also really big for 3.3n, but all it is writen on is (3.3 k 4 and below that w6c and simbol of company that makes it)
This is how it looks with it
P1010022-1.jpg


What do you think, is that good enought?
 
snubber

Luka

Is this waveform taken across the primary, I don't see any deadtime. what about the waveform of the gate to source and also the waveform at the diode before the inductor. However I think that you have snubbed the switches correctly, I see no excessive ringing.

chas1
 
Hi

Jup IR makes greatest gate drives for my needs, if I make it work (supply) with toroid, maybe I will try with gate trafo but until then IR will serve for this job.

I see no reason why sometime next week I won't be able to make new board, that will have start-up (finally 🙂) , and other as importing things
 
Feedback

Luka

I will post feedback circuit later today all I need to do is simulate it and change components to std. values. I don't understand why you would want to change to a toroid core, it has no advantages and shielding is going to be a problem. (explain)

chas1
 
Hi

This is more a test then anything else. My ultimate goal is to make supply powerfull enought to supply two d-amps with 1kw to 1.5kw. This is impossible if I would try to make it with ETD core.

The problem is that I can't put bigger core then ETD44 in to 1HE, that is just over 4cm in hight. Maybe ETD49 would still go. With toroids this isn't problem because they aren't very high. I will use ETD if possible, but to achieve my goal, this is a bit hard. I don't want go crazy with high freq., so I don't see any other possibility, unless I would build two of them.

What do you think?
 
class d amps

Luka

What class d amps do you have in mind, ETD-49 core sets can handle about 1.2kW@50kHz and 1.5kW@75kHz. This is the core set I use with no problems. The other is you can build 2 supplies with ETD-44 core set and sync the SG3525 this is easy to do.

chas1
 
Michael Price's Project

Luka & N-Channel


Michael sent me an email with the schematic's of his project and with his permission I am posting them, this is his work and I will inform the forum they never got the supply to work but the amp does.


chas1
 

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