Modulus-86 build thread

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Thanks Tom, I also had a RPS-300-27 on hand so swapped that in instead. Amp is up and running. Voltages on both channel look good, DC offset on both look good. However, for some reason the left channel is quieter than the right. Note: using shielded RCAs not XLRs.
Looks like you are missing gain setting resistors R14 for both channels.
Also, missing decoupling cap for LM317/337.
 
Hi, See attached. I took some photos of the Modulus-86 boards with a FLIR camera. The amp had been running at a "comfortable listening volume" for about 30 minutes. Some components such U2, U3, U4, U5 are warmer than others as expected, but otherwise looks good to me. The heatsinks are keeping the LM3886's as cool as the opposite side of the pillow. 😎
 

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Hi Tom, Thanks for your feedback. The FLIR app will display the temperature range and colour gradient on the phone screen, but won't put it into the
photo. Only way I can find to show the temperature range in the photo is to enable the highest and lowest spots. 🤷‍♂️
 

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So I got tired of the power consuming X-SLAPS, they needed fans and also malfunctioned a lot.
For example blowing the pre-amplifiers op amps. And then I haven't even mentioned the high distortion levels.

So why not look at some of Brian Bell's design form Chipamp.com that I had laying around.
But I was not impressed by their performances.

Then I came across Tom's Modulus-86; the power of a LM3886 with the performance of a LM4562.
So I ordered ten PCB and ordered ten sets of component from Mouser, I already had ten LM3886T from an old unfinished project.
I need ten amplifiers as I have an active four way speaker setup with dual subwoofers. The amplifers are driven directly by an eight channel exaSound e38 DAC, also from Canada. The two sub woofers share one channel a side using an RCA Y cable.

Then the PCBs got stuck in Swedish Customs for a month! The postal services' portal for payment was down.

Long overdue, they finally showed up:
IMG_6252.JPG


Enough of the pre-story. The build was easy.
IMG_6258.JPG


I had some PSUs from chipamp, Carlos Felipe's Snubberized desgn, that I harvested form the former chipamp amplifiers.
My first measurements on the lab bench with a 2x24 VAV tranformer resulted in these measurements, distortion at 1 W output power:
Modulus-86 distortion.jpg
Stepped from level at 1 kHz, 0,2 dB per step from -29 dB (0,25 W output power) to -6,0 dB (the output clips at -6.2 dB and 47,6 W output power) :
Modulus_86 no7 stepped level distortion.jpg

I used a EMU0204 as DAC/ADC and had a 7.5 ohms resistor as load. I used the recommended RCA to XLR cable as input.

More to follow shortly.
 
The PCB mounting holes didn't match the heatsink's "valleys", so I mounted them on a piece of aluminium:
IMG_6289.JPG


Cut the parts for the chassis with my plasma cutter:

Welded the parts together and spray painted the finished chassis black.
Mounted the transformer and the PCB:
IMG_6420.JPG


Back:
IMG_6520.JPG


Front, the plaque looks a little bit stringy:
IMG_6517.JPG


Made the connections:
IMG_6568.JPG


Here's all five chassis up front:
IMG_6526.JPG


And together with the HTPC and DAC at the top:
IMG_6567.JPG
 
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I noticed that it seems like nobody is using the gain resistor R14 for their builds.
Is it on purpose and am I missing something?
I thought the topology is the instrumentation amp, and the gain resistor is used for two unity buffers before the difference amp?
 

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The PCB mounting holes didn't match the heatsink's "valleys", so I mounted them on a piece of aluminium:
View attachment 1194966

Cut the parts for the chassis with my plasma cutter:

Welded the parts together and spray painted the finished chassis black.
Mounted the transformer and the PCB:
View attachment 1194969

Back:
View attachment 1194970

Front, the plaque looks a little bit stringy:
View attachment 1194971

Made the connections:
View attachment 1194972

Here's all five chassis up front:
View attachment 1194974

And together with the HTPC and DAC at the top:
View attachment 1194975
Congratulations on completed project! Looking sleek!😎