Hi EC, and everybody else, any suggestion about process to get aluminum surface more frictional to get equal rough finish?Your acid idea is a definite possibility; Revox/Studer tape machines had an etched capstan and I remember local radio engineers talking about dipping their shafts in drain cleaner to restore that slightly rough finish.
Drain cleaner? Not a terribly good suggestion, but the best I can think of. I assume you're thinking of your motor pulley?