John Curl's Blowtorch preamplifier part II

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Back in the mid 1980's, Hi Fi News or HFN did a serious audio cap comparison. I will try to look it up and perhaps be able to try whatever vibration test they used. As I recall, a MYLAR cap performed the worst. I bet it was a construction issue. Believe it or not, not all caps are made to the same standard of quality.
 
FYI --- FACTOID: Time is money -- caps which are to be made at lowest cost or highest profit have to be made quickly. The higher the thru-put or caps per unit time making them, the lower the cost, greater productivity etc. OK. When caps are wound very fast, they trap air between the layers. The cap value is within some tolerance BUT the air trapped between layers reduces the breakdown voltage and reduces reliablity as well... via damaging corona affects etc.

For the audiophile, it also allows for vibration to modulate the C value. [I have measured C change from external physical pressure] The best caps are made by slow, air tight winding, then annealed to remove air pockets and make a solid piece AND you will notice some caps are flattened?.... that is part of the process to make them a solid, air-tight cap... when the cap is heated to the 'plastic' state, then pressed to remove the air pockets and voids et al... you get a non-microphonic cap and longer/more reliable one.

If you were to saw a cap in half, most will shred like cabbage and some others are like bar stock metal cutting thru them.

THx-RNMarsh
 
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FYI --- FACTOID: Time is money -- caps which are to be made at lowest cost or highest profit have to be made quickly. The higher the thru-put or caps per unit time making them, the lower the cost, greater productivity etc. OK. When caps are wound very fast, they trap air between the layers. The cap value is within some tolerance BUT the air trapped between layers reduces the breakdown voltage and reduces reliablity as well... via damaging corona affects etc.

For the audiophile, it also allows for vibration to modulate the C value. [I have measured C change from external physical pressure] The best caps are made by slow, air tight winding, then annealed to remove air pockets and make a solid piece AND you will notice some caps are flattened?.... that is part of the process to make them a solid, air-tight cap... when the cap is heated to the 'plastic' state, then pressed to remove the air pockets and voids et al... you get a non-microphonic cap and longer/more reliable one.

If you were to saw a cap in half, most will shred like cabbage and some others are like bar stock metal cutting thru them.

THx-RNMarsh

I suspect it is not the speed of the winding, but how well tension is controlled. If you run the roll speed over 2 or 3 Krpm and up range, you have no process control.

When you flatten a jellyroll where one component of the roll is a compliant plastic, the sides not being compressed will fluff out, introducing air. The best way to avoid this is to place the dielectric under tension.

Partially melting the mix to achieve a monolithic structure will certainly help against compressive forces such as physical pressure.

However, there are an awful lot of decimal point shifts between squeezing the cap with a vice or pliers, and acoustic pressures within a closed enclosure placed in a room where humans can survive the spl.

jn
 
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