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FH9HVX - Budget Conscious 100w Class AB for Lean Times

For those of you who are interested, here is a video link showing how slow and soft, the softstart is. Mind you, there is a 2 second timer on the softstart board and then an additional 10 seconds because of the Hifisonix MRE (capacitance multiplier). It reaches +/-50V in about 25 seconds, but it’s a good 90 seconds (as the MOSFETS turn on) before the amp reaches about +/- 52 volts!

Amp takes about 15 minutes to reach thermal equilibrium on the heatsinks which sit at about 33 deg C. Bias is 250mA/ch, so Class A power is as follows: 8 watts/32 ohms, 4 watts/16 ohms, 2 watts/8 ohms and 1 watt/4 ohms.

Remember loudspeakers have impedance swings and if you know the impedance curve (by DATS measurement or equivalent), you’ll see that for a majority of the time, you are probably listening in Class A with this amount of bias. My main speakers are 96dB sensitive.

On stress bench testing I could only get it up to 45 deg C max and that was only after letting it cook for about 5 minutes at 56 watts/ch/4 ohms (15V RMS). In the real world, with the dynamics of music and crest factor included, I don’t see this heatsink (0.31 degC/watt) having any thermal impediments with this design.

Best,
Anand.
 
Hi Anand,
I didn’t know you were using a cap multiplier in your PSU. Generally, I only use them on SE Class A amps where there is very poor PSRR but since the FH9HVX is a balanced LTP input and push-pull bipolar amp, it will tolerate supply ripple very well and not need a cap multiplier. Having one of course, makes for an ultra quiet amp. One thing to make sure of is that the pass transistor on the cap Mx doesn’t limit the max peak current that can be released by the PSU on heavy bass peaks. Looks like you might have a massive cap bank after the cap Mx, in which case, it’s not a problem. I suppose an SLB on the FH9HVX followed by a cap bank would achieve a similar thing.

If you can annotate one of your photos to show what each component does. I think a see a small low noise TPS7A4XXX 12v PSU for the BTSB power in. I also see a couple SSR for the speakers. You have a soft start and cap Mx mounted on the front panel it seems. A lot of good stuff in this box!

Looking forward to your listening impressions.

Thanks for an awesome build.
 
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X,

Yeah, this was an experimental build to see if I can cobble up together a basic power supply using 4pole caps and see how good Andrew's cap multiplier works. In essence, we are supposed to have at least 40dB ripple (100X) reduction up to 1khz and at least 50dB (316X) up to 10khz. There is a minimum load current, and that is 50mA. Since mine is 250mA/ch, it works fine - I consulted Andrew regarding this specifically.

Another experiment I did was drive this amplifier hard on a 4 ohm load. Hard clipping was achieved at about 170+ watts RMS, but I also observed the voltage rails at the same time. Because of the cap multiplier, the sag was greater, down to about 43V from the usual 52V. Mind you, the cap multiplier chews up about 1-2V. This is one of the negatives of a cap multiplier, amongst others. The pass transistor I used were Sankens (2SC3519A and 2SA1386A), which are limited to 180V and 15A. The other negative with cap multipliers is their response during 'brown outs.' AC ripple reduction is lost and hum results. Thankfully, my area doesn't suffer from brown outs.

On hindsight, what I should have done was stuck to my original premise of using 40V secondaries instead of 38V secondaries. I downgraded to 38V secondaries because my AC mains line voltage typically hovers at 123V AC and not 120V AC. I didn't want the rectified secondaries to be >55V. So I backed down to 38V, realizing that my peak power output would be compromised (note that my non clipped 8 ohm power is 95 watts RMS, and 153 watts RMS for 4 ohms).

All in all, I think this supply is fine even with smaller class A amplifiers (I would upgrade my main PSU caps to 15-22mF instead of 10mF) and I'll probably reuse this recipe for some future builds. So in essence, the FH9HVX was the guinea pig. The other addition I would try is to eliminate the HexFred rectifier and dive right into an active rectifier solution such as the new Saligny Universal which is backwards compatible with center tapped rectification psu topologies. This would result in even less voltage sag at peak transients. For non center tapped solutions, the LT4320 option from your SLB will do just fine.

I'll see about updating one of photos with some annotation.

Best,
Anand.
 
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Let’s see if this annotated pic helps:

IMG_9252.jpeg


Shot in the dark:



IMG_9255.jpeg


Best,
Anand.
 
Anand, another amazing build. You are a DIYAudio god among men. Just beautiful. Looking forward to your listening impressions, and also listening comparisons to other A/B designs popular around here (AB100, Honey Badger, Wolverine if you've built any of those)

Also, where'd you get those Ground Lift and Composite Ground Lug boards?
 
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  • Thank You
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Well, that was fun whilst it lasted...
I have been running this amp now for several months, its been fantastic.
I used it yesterday afternoon, no problems.
This morning, I go to turn it on and POP goes the main fuse.
I've disconnected the amp boards an then the PSU powers on ok.
Connect right amp and its OK,
But left causes the fuse to pop immediately.

Thought on where to start checking things on the AMP board?

Thanks.
Nik