FH9 XRK mod

Happy new YEAR to all members and their families!!!

here are the final pics of my amp -FH9 XRK mod in AVR housing.
Amp is running and sound is nice...i will give it some days to compare to FX8 but the sound is promising.

what i learnt from this journey is that the housing might be cheap but you need 2 heat sink so you need another housing too. they were about 40 euros as defect sold.
and that is what you get :
  1. - not the optimal heat sinks.
  2. - less room because the heat sink are in the housing 🙄
    🤣
  3. + an EI- transformer with 35 -to 45 VAC and the VA of that is unknown.
    but if you look at the power consumption plate in the back panel you can roughly estimate- e.g. 250WATT consumption---> is about 300VA.
    correct? or?
  4. - more or less useless caps...to old and 6800µF
  5. + i have got exactly the coils which i need - 1,5µH (pioneer AVR)
  6. + MPC725 Emitter 5WATT resistors.
  7. - you have to do a lot of drilling for holes and adaption for your amps
  8. + costs are about 40 euros
have a nice day
chris
 

Attachments

  • FH9 XRK mod_pre installation_15.jpeg
    FH9 XRK mod_pre installation_15.jpeg
    208.7 KB · Views: 123
  • FH9 XRK mod_pre installation_16.jpeg
    FH9 XRK mod_pre installation_16.jpeg
    218.2 KB · Views: 122
  • FH9 XRK mod_pre installation_17.jpeg
    FH9 XRK mod_pre installation_17.jpeg
    234 KB · Views: 124
  • FH9 XRK mod_pre installation_18.jpeg
    FH9 XRK mod_pre installation_18.jpeg
    187 KB · Views: 121
  • FH9 XRK mod_pre installation_19.jpeg
    FH9 XRK mod_pre installation_19.jpeg
    241.2 KB · Views: 123
  • FH9 XRK mod_pre installation_20.jpeg
    FH9 XRK mod_pre installation_20.jpeg
    180 KB · Views: 125
  • FH9 XRK mod_pre installation_21.jpeg
    FH9 XRK mod_pre installation_21.jpeg
    147.9 KB · Views: 115
  • FH9 XRK mod_pre installation_22.jpeg
    FH9 XRK mod_pre installation_22.jpeg
    228 KB · Views: 112
  • Like
Reactions: prasi
Nice work upcycling old junk!
I love this approach to cost cutting.
I have had similar difficulty reusing old av receiver chassis.

Holes were you don't want them.
Stamped features in the way.
Back panel a holey mess.

I've taken to keeping the lid and using a cheap Chinese sheet metal bender to re-engineer the bottom and back.

Its a bit of work but it makes the end result much nicer.

Heres one i did recently out of sn old pioneer receiver and some salvaged steel from an old dishwasher.
20230910_142836.jpg
20230910_142825.jpg
More work to then cut/drill out the features you want. But at least you only have the features you want.
 
Neat, I never thought of repurposing old sheet metal panels from kitchen appliances! 🙂

Cutting holes in those is hard work! Steel sheets really like stamped punches. Not drills. But you get the 1970/1980’s OEM look though.

Btw, different subject, I ran across a CoilCraft flat copper inductor rated for 100A. These are flat inductance of 1.5uH over 100A and up to tens of MHz. Nice part for Thiele network on the output.

IMG_0183.jpeg

IMG_0186.jpeg

IMG_0185.jpeg

Just a cool looking part and quite a bit smaller than the one on FH9HVX. These are $5ea.
 
Neat, I never thought of repurposing old sheet metal panels from kitchen appliances! 🙂

Cutting holes in those is hard work! Steel sheets really like stamped punches. Not drills. But you get the 1970/1980’s OEM look though.
It's not too bad.
A bit of patience and a step drill bit.
20231118_213019.jpg
I use a cordless jigsaw with a metal cutting blade for things like IEC power sockets.
20230806_214146.jpg
I've come to love rivet nuts for holding things together.

I also discovered one can make a dimple die out of a bolt, washers, a socket and an impact wrench.
20230304_100028.jpg

Keep the costs down and she who must be obeyed happy!
 
  • Like
Reactions: xrk971
Today i tried to adjust the biassetting of my bigger amp. I can adjust the voltage, but DC offset is rising. On one channel i got 20,9 mV, the other channel has awfully 192 mV. Any idea what could be the reason ? What can i do to check the reason....
I have matched the KSC1845 to 431 hfe. The other transistors i have tested before i soldered in.
 
Today, over the whole day, i tried to find a mistake on the board...nothing to find. I changed all transistors, z diodes, measured the connections on the pcb, looked and measured the right values of the resistors, changed the 1000 µf/16 V capacitor...nothing to find.
The transistors i took out all ok. I have measured with two different meters.
But it went worse. Now, on this board, it is no more possible to make a bias adjusting. The bias is remaning at 174 mv, the lowest adjustment i can make.
So i soldered another board. On this board the bias is moving up and down.... not funny....😡
I wonder why this all happens.
I have to rest my eyes now...tomorrow perhaps is a better day...
I reorderd 5 new pcbs . I do not give up
 
Small success... the two boards are working. Unfortunaly the two boards are oscillating a little bit. If i adjust the bias to 12mV for example the voltage not remains at this point.
I get a voltage between 11,9, 12,2 and 12.8 mV. For testing i soldered a 3,3k instead of 6,8 k in. No success....i will change back. I wonder why this two boards do so. I have measured every transistor...all ok. I found a mistake i made. Instead of 680 R i soldered 6,8 k in. That was r12 on one of the boards. This was the reason i could not adjust the bias and it was to high.This happend on the newer board i built.
I found out that the oscilating voltage is reaching the BD139 on the two boards. The pot i have changed. No improvement. Is it possible that the effect has something to do with the negative feedback ?
Any idea i can do ?
 
  • Like
Reactions: chermann
Hi Peter

good!...that you found the error. !!

about DC offset- yes i have this too. i reported this in a post above. it toggles a bit around about 10mV. if i understand right that is the Vbe multiplier Transistor = T4.
the thermal Controlling (regulation) circuit needs a bit time for that.

i read years ago that a To92 Transistor is quicker as Vbe thermal controller transistor...but....the power is not for handling our big transistors because of current capability.

chris
 
  • Like
Reactions: Kleinhorn
Hi Chris,
i will change from my testing heatsink to the bigger heatsink tomorrow. I will give more time to the thermal circuit. Perhaps the testing heatsink is to small and is heatin up to fast. We will see. If i remember right, this problem did not occure in my little amp. There was no oscillation in that way.

**** happens.... 🙂
 
  • Like
Reactions: chermann
I was careful. The testing heatsink is not big, but it takes over 15 minutes to get a temperature of a little bit more than 30 degrees. Only once it took time to measure some points. I wanted to compare the voltage from the working board to my non working pcb...
Tomorrow i switch to the bigger heatsink...i hope everything is stable...

Greets
Peter
 
  • Like
Reactions: chermann
i know from my Class A 20W/8R First Watt amps that it is for checking the temperature of heat sink, MOSFET etc. and stabilizing the final bias setup necessary to check finally at 1 hour. all 10min - 15min check in between.
if you cannot touch the heat sink longer than 3 seconds than its realy HOT >55°C.
check MOSFET temp
 
Hi again,

busy with other things...

Sound compare FX8 bimo mod vs FH9 xrk mod:
Both amps have the same bias 750mA, same power supply Sedlbauer 24V 300VA, Cap bank Q17 with 2x33mF per rail.
so they are similar 😉. Output is therefore the same 31,5V per rail.

after more sound session over my LS i can give following feedback.

both amps are very nice sounding and neutral amps with clear and neutral amps.

FX8:
pros:
  • sound stage is deeper, 1m behind the LS
  • very linear over all frequencies with little bit more preference in mids
  • lay back sound, very relaxed, and sounds "warm"
  • contoure of instruments and humans are more defined

cons:
  • at max power feels more stressed
  • bass could be a bit more and more controlled

FH9:
pros:
  • sound stage not so deep, stage is in the front line, a bit wider left/right
  • very airy highs...give you the feeling that the high go up up
  • very controlled and massive, controlled bass
  • easy to get loud with this amp

cons:
  • contoure are not so exact
  • highs are more "white" and not golden...sounds strange i know😉


this impression are done over all kinds of music.

kr
chris
 
  • Like
Reactions: xrk971