Acoustic Horn Design – The Easy Way (Ath4)

This is what my console looks like when I run it. The files in the attached ZIP should be in your c:\Horns\test2\ folder. Page 6 of the ATH user manual (also attached) explains the "%f -" suffix. Did you include a space between the f and the dash?
 

Attachments

  • Capture.JPG
    Capture.JPG
    72.9 KB · Views: 111
  • test2.zip
    test2.zip
    93.3 KB · Views: 75
  • Ath-4.8.2-UserGuide.pdf
    Ath-4.8.2-UserGuide.pdf
    4.7 MB · Views: 235
Thanks @CinnamonRolls

I noticed you were running 4.9.0. I remembered seeing this on the ATH4 website...

The last released package: Ath 4.8.2 with a User Guide; the latest build (recommended).

I clicked on build and downloaded a new ath.exe. Replaced the one that came in the Ath 4.8.2 package with the new one, and it worked!
Dumb mistake.

Got an STL file and no errors with the dash. Will continue my journey.

Thanks again!
 
  • Like
Reactions: CinnamonRolls
The STL produced by Ath is not very useful for anything else than a quick visual check of the created shape. For CAD, there are other ways, as was mentioned. With axisymmetric shapes it's very simple (#5,083). Not quite so with the non-axisymmetric and I'm not sure about the level of documentation provided, here or in the User Guide. Unfortunately, I just can't spend time with this anymore...
 
PLA-LW wouldn't be that expensive if it worked as advertized, i.e. being able to print the same volume with half the density - that would get you to roughly the same price as for a spool of some "ordinary" material. The problem is, of course, that such exotic materials typically take quite a lot of experimenting prior to any final work... That's why I ask 🙂 Intuitively, I like the idea of the lightweight cell structure (for the petals)...

I'm also thinking about adding some "dampers" to the back side of the waveguide (damped rods or something - it must look good). I have no idea about the effectiveness of the car-audio damping plates.
 
Last edited:
If there are solid models, I can cnc them out of wood and test them.
What models do you mean? Some of the EXAR waveguides? I can provide such models (not necessarily the same as the 3D print kits) - if you are interested, please write me a message. I guess that for CNCing from wood, round (axisymmetric) versions would be more appropriate... (?)

I should be able to measure these waveguides soon myself, I have them almost finished. The EXAR 400-25 is virtually the same device as was experimented with originally, but the 340-20 is a new one.
 
Last edited:
  • Like
Reactions: kodomo and aragorus
@mboxler clued me in to a new build of ATH so I tried it out. Version 231015 automatically adds the "Direction=z" to the Solving.txt file for you when using custom driver diaphragms formed using Source.Contours when you set Source.Velocity = 2 (move diaphragm in axial direction). Thanks, mabat! That was a big help because I'd always forget to add it when doing multiple runs to get my diaphragm measurements correct. Attached a zip of a configuration file I made for a Sica coaxial driver as an example. @vineethkumar01, this is the same driver you used in your coax cardioid build, Sica 5,5 C 1,5 CP. I bought one after I saw how successful your project was.

Capture2.JPG

For anyone who wants to use the two config files I recommend the latest ATH build, obviously. Also, I commented out some Source.Contours statements that are more detailed around the tweeter but don't improve the simulation. Instead, I added simplified contours to reduce processing time. Source.Contours resolution is set too high in the tweeter file for reasonable processing times so you will want to decrease that. Two attached configuration examples: 1) tweeter file hides waveguide behind a surface mounted driver. 2) woofer file places a waveguide over woofer starting above the second surround.

Tweeter elements turned on (woofer off): Waveguide hidden, driver surface mounted.

tweeter.JPG

Woofer elements turned on (tweeter off): Simple waveguide w/ driver recessed into enclosure.

recessed with horn.JPG
 

Attachments

I should be able to measure these waveguides soon myself, I have them almost finished. The EXAR 400-25 is virtually the same device as was experimented with originally, but the 340-20 is a new one.

Hi Marcel,

I take it that the graphs here represent the sims?

http://www.at-horns.eu/exar.html

I’m looking forward to see how the measurements match the simulation for both the EXAR 400-25 and 340-20.

Will you be using the DFM2335?

Please let us know how we can support your work.
 
I take it that the graphs here represent the sims?
Yes, and as we already know, the sims match the measurements almost perfectly: https://www.diyaudio.com/community/...-design-the-easy-way-ath4.338806/post-7419720

The EXAR 400-25 should quite closely match the original measurements shown here: https://at-horns.eu/exar-story.html
It's just a bit smaller and maybe free of some slight residues of mouth diffraction.

That's regarding the radiation pattern (directivity, diffrations, etc.). As for an absolute SPL for a particular driver, that's what still needs to be tested, especially for the 340-20.
 
Last edited: