A Study of DMLs as a Full Range Speaker

Yes.

If you select the right drivers, place them properly, power then sufficiently, and have a large enough room to propagate the bass they can work very well indeed.

I currently use PureAudioProject 15" woofers with my aluminum-honeycomb core | aluminum-skinned DMLs.

PureAudioProject had Eminence optimize a 15" woofer for their open baffle use. Drivers like these can take easily take you down to 29-32hz and can crossover as high as 250 hz, which can prove interesting for small DMLs.

I drive them with Hypex NC122MP amps scavenged from a Hypex FA123 and remounted into a GhentAudio case.

BTW ...

I've got four of these Hypex stereo amp boards that I have now repurposed and consolidated from two previous listening areas. They power the 5 DMLs (front left, center, front right, left rear surround, right rear surround) and the 15" OB woofers in my home theater | primary listening area.​
I really think this is overkill for driving my Dayton Audio Thrusters.​
I think|suspect DMLs can perform very well with much more modest amplifiers, but I had them.​
I tried to get people on this thread to discuss optimal amplification for DMLs, but it didn't go far at the time. Such a discussion would certainly interest me.​

You can search my posts in this thread for other pictures of my current woofers in my home theater as well as the single subwoofer I built from a pair of the same drivers suspended, facing each other, and driven in opposite phase.

I love DMLs, but I still like what's possible with OB woofers. That said, I do have one thoughts on a DML or DML-like subwoofer. More to follow in time...
Eminence does the Alpha 15 specifically for OB applications.
https://eminence.com/products/alpha_15a#specifications

Also have a look at the BIANCO-105B-350. It's substantially more substantial than the Alpha15.
https://www.sbaudience.com/index.php/products/open-baffle-drivers/bianco-15ob350/

I built 2 panels, 460x770mm x 20mm EPS/paper-skin for experimental purposes and was going to use a 15" Alpha for the bottom end. However, that size panel was large enough that the addition of the Alpha15 did not necessarily sound as good as the panel by itself. I suspect that a (passive) cross-over (2nd-order 200Hz LPF) does stuff around with transients and dynamics in the upper bass range, and destroys the attack of snares, toms, slap-bass and brass instruments. It also interferes with the fundamental harmonic of the male voice. So, IMHO, I thought that the woofer was unnecessary IF The panel was large enough.
But the HF bugged me...

In the end I got a very nice response by placing a Tectonic driver onto an over-sized kind of "puck"— a 100mm dia disc of 6mm Twinwall polycarb in a hole in the EPS.
However! This does reduce efficiency. The disc does not necessarily give a better or "louder"(?) response at HF, so I suspect that it simply reduces the resonances at panel frequencies while matching the disc response with the panel material.
1673845050829.png
 
I was freezing my nuts off in my cold room today listening to cling film attached to my panels.
thankfully the improvement was worth it.
One of the problems these days... 🙂
I was thinking I might try film on my small card and veneer panels ,without the dome?
this also made me think ,if I use two exciters close together will the film prevent the comb filtering between the exciters ?
it's only a thought , but interesting.
while I was experimenting ,I remembered why I did not want to use the 6mm proplex.
The frequency response was so good I did not want to ruin it .
I really wanted to use a panel with a poorer response and try and improve it .
But luckily the response was still pretty good.
Although it is difficult to take a measurement that shows a huge difference as they are pretty much the same, but slightly different.
I did quickly place a aluminium foil which had a plastic coating onto the panel.
This was a lot louder and the response was a little rough.
so different materials will react differently.
cling film is very difficult to handle, especially if like me you have a bunch of bananas for fingers.
I decided to try a thicker polythene film on the 4mm panel which was a lot easier.
I was dragged away at this point, but the sound was still very good, first impressions that is.
Steve.
You need another person to help with the cling film. Best sound comes, when the film is tightly pulled fully around the panel, all edges closed, even on the untreated 20mm EPS sheet. Kitchen aluminium sheet gives a nicer sound, but you have to fix it permanently later on. Before that you'd have to 'iron' it on somehow. Adding an adhesive would make any panel treated. Any cover film, more or less as in #8,552
 
One of the problems these days... 



You need another person to help with the cling film. Best sound comes, when the film is tightly pulled fully around the panel, all edges closed, even on the untreated 20mm EPS sheet. Kitchen aluminium sheet gives a nicer sound, but you have to fix it permanently later on. Before that you'd have to 'iron' it on somehow. Adding an adhesive would make any panel treated. Any cover film, more or less as in52
??????.
If I had known you had already done all these experiments I would not have wasted my time doing them myself.
Is there anything else I should know.
Steve.
 
Eminence does the Alpha 15 specifically for OB applications.
https://eminence.com/products/alpha_15a#specifications

Also have a look at the BIANCO-105B-350. It's substantially more substantial than the Alpha15.
https://www.sbaudience.com/index.php/products/open-baffle-drivers/bianco-15ob350/

I built 2 panels, 460x770mm x 20mm EPS/paper-skin for experimental purposes and was going to use a 15" Alpha for the bottom end. However, that size panel was large enough that the addition of the Alpha15 did not necessarily sound as good as the panel by itself. I suspect that a (passive) cross-over (2nd-order 200Hz LPF) does stuff around with transients and dynamics in the upper bass range, and destroys the attack of snares, toms, slap-bass and brass instruments. It also interferes with the fundamental harmonic of the male voice. So, IMHO, I thought that the woofer was unnecessary IF The panel was large enough.
But the HF bugged me...

In the end I got a very nice response by placing a Tectonic driver onto an over-sized kind of "puck"— a 100mm dia disc of 6mm Twinwall polycarb in a hole in the EPS.
However! This does reduce efficiency. The disc does not necessarily give a better or "louder"(?) response at HF, so I suspect that it simply reduces the resonances at panel frequencies while matching the disc response with the panel material.
View attachment 1130680
What was it about the HF that bugged you ?
I noticed you had the 10k dip with the hump afterwards, this is caused by the exciter ring area.
The plot says paper eps ?
Steve.
 
??????.
If I had known you had already done all these experiments I would not have wasted my time doing them myself.
Is there anything else I should know.
Steve.
I suggested that here, #8,484 and here #8,512 for others to try, which also means that I too would try that. 🙂 Sure, it is quite hard to attach cling film by yourself. If the wife helps, something positive comes out of it, even the experiment fails. 🙂

Also, I like to read documents/patents the old fashioned way, by copy-pasting important sections/paragraphs and images in a MS Word online doc. That way, I read the document twice, plus a copy is left for later reading, Like here, #8,264 and here #8,405. That way, I can stop reading unnecessary docs half way.
 
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What was it about the HF that bugged you ?
I was not getting as much HF as what I was getting mids, and I was trying (many!) different ways to introduce a higher-efficiency mechanical "tweeter" for want of a better word, i.e. a single driver but covering different frequencies via physical connections to different sized radiators. The 100mm polycarb disc seemed to decrease mid-range efficiency and thus brought it down to the level of the sagging HF performance.
I suppose this would be the same as using an EQ to drop the mids instead of boosting the tops (as a professional live sound engineer would...)
I noticed you had the 10k dip with the hump afterwards, this is caused by the exciter ring area.
Possibly, but I couldn't get rid of it. I tried different size rings, I put felts and weights and holes into the rings... After many days of head-scratching I eventually did a (very) nearfield measurement of the exciter, and found that the dip came from the exciter hisself... grr...

The plot says paper eps ?
Yup, EPS with kraft paper skins.
20mm EPS, 17kg/m3 density. I think 20mm is way too thick, and is also contributing to the sagging top end.

The EPS is stiffened with 64gsm Kraft paper. I used diluted cold glue as adhesive. The cured weight of the paper/glue/EPS composite does make a difference to the response as you can see from the different FR curves.
There's more detail here:
https://www.diyaudio.com/community/threads/dml-pa-systems.390363/page-3#post-7135522

But I probably won't be building this system in the future—I'm going for high-power, high-efficiency PA speakers with a high WAF (she has to help carry them at gigs 😍 )
I've progressed to 1,000 x 350 x 10mm EPS with Kevlar skins. I can get the weight down to 200g per panel before adding 4 x Dayton DAEX 32QMB-4's. This gives me 160WRMS power handling at an estimated 96dBSPL/W>4r per panel. It's still midrange-heavy. But with a good sub, and a bit of a tweek in the HF I've got a VERY nice pair of PA speakers.
 
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Andre bellwood.
On page 226 post 4502 I mention my method of a very small hole with very light damping , which fills the dip at 10k and flattens the response above.
I use this only on neat eps , I'm not sure of the effect with paper though ?
This reduces the harshness of the sound in the 10k and above, which can hurt sometimes
I watch the response in real time as I adjust the foam damping as it is crucial to get it right.
It takes a lot of care and attention.
This only affects the output within the coil area, mostly.
I know from experience that paper will heavily damp eps ,as you have found.
Steve.
 
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Andre bellwood.
On page 226 post 4502 I mention my method of a very small hole with very light damping , which fills the dip at 10k and flattens the response above.
I use this only on neat eps , I'm not sure of the effect with paper though ?
This reduces the harshness of the sound in the 10k and above, which can hurt sometimes
I watch the response in real time as I adjust the foam damping as it is crucial to get it right.
It takes a lot of care and attention.
Ja, I tried this initially when I started working with DML's. And I suppose that if I was going for a studio-monitor response or a custom-built home hi-fi then I wouldn't mind spending individual time per system to get little details 'just right.' But I'm going for robust systems that need to be assembled without tweaking. At all. Therefore I need robust solutions that will produce units that can get chucked around and that work and measure and sound pukka even if the assembly process is not followed 110% to the letter.

The second thing is that anything over 10kHz is probably not going to make any difference to most males over the age of 40 or so, or to most females over the age of about 50. It also does not make much difference to live PA systems. That glassy harshness comes more from the 6-8kHz region and makes your eyes water if it's out of kilter.
I know from experience that paper will heavily damp eps ,as you have found.
Steve.
Absolutely! Paper does damp the EPS very nicely indeed! And with the polycarb disc and the resultant flat response it's good for a "pretty" Hi-Fi sound. But it sounds rather muffled and dead in a live PA application.

Cheers,
A.
 
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I usually spot sibilance in the 10k region.
there is also the coil cavity resonance that shows up on some panel materials somewhere in the 3k area depending on materials and coil size.
6mm proplex which is designed to be robust is well damped and has a very flat frequency response up to 20k.
all I have done is attached an exciter.
with 4 powerful exciters I'm sure proplex would be fine for PA work.
Steve.
 
So chdsl.... It would be helpful at this point to know what DML builds you have made.
Thanks
Eucy
You'd have to go back a month or so to find out what I've been experimenting with. For example, you can start from here #7,016 or here #7,261 or here #7,321. I've been digging up lot of info since then, whatever relevant I posted here in this thread for everyone. Still time to build one, sometime later in the late spring or summer. Too cold in the unheated shed in the garden.
 
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I usually spot sibilance in the 10k region.
there is also the coil cavity resonance that shows up on some panel materials somewhere in the 3k area depending on materials and coil size.
6mm proplex which is designed to be robust is well damped and has a very flat frequency response up to 20k.
all I have done is attached an exciter.
with 4 powerful exciters I'm sure proplex would be fine for PA work.
Steve.
Very interesting. In studio mastering we usually catch male sibilance at 4-6k, and female sibilance at 5-7k. I don't think I recall anybody ever notching their de-essing compressors to 10k.

Proplex? Is that what we call Twinwall Polycarbonate down here? If it is, then I have tested it indeed. Yes, high frequencies are good, but it's a heavy material man—around 190kg/m3. Its areal mass comes out to around 1kg/m2 as opposed to, say an EPS/Kevlar composite which is half of that. And that means at least 4db less sensitivity, and that means I need a 5,000W amp for Twinwall as opposed to a 1,000W amp for EPS/Kevlar for the same dbSPL delivery.
Of course I have to take Young's Modulus and stiffness into account as well. But the bottom line is indeed that high Fc suffers for high sensitivity.
Next step is to dig around the issue of Fc and whether it's really so important....
 
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Andre bellwood.
Your plot shows your peak at 15k and the dip at 10k for the single exciter.
My exciter usually peaks (depending on the material) about 10k with dips either side similar to your plots.
Female vocals usually set this peak off.
How many watts were you using in your Video?
Steve.
 
Andre bellwood.
Proplex is a heavy duty floor protector and able to withstand high impact.
I think it is polypropylene ,the sample was sent to me by JohnnoG after it had been used to protect his flooring.
There are a few dents in it but it still works fine.
I have also made recordings of these panels with my 10watt exciters.
Steve.
 
Andre bellwood.
Your plot shows your peak at 15k and the dip at 10k for the single exciter.
My exciter usually peaks (depending on the material) about 10k with dips either side similar to your plots.
Female vocals usually set this peak off.
How many watts were you using in your Video?
Steve.
I was using a 2 x 150WRMS amp of which I might have peaked at 40W at the most raucous times during the party. The clipping indicators didn't wake up at all, and the signal input indicators were only-just idling. That sound check was idling... probably running between 5 & 15W.