Classic Aleph Amplifier for Modern UMS Chassis Builder's Thread

Very cool W12 psu board Randy! Pair them with active rectification, oh Yeah!! Will they be available to buy?

Are you sure a 5U 400mm Modushop chassis is good for dissipating 300W?
I used that case for an Alpha Nirvana amp that sunk 100W into each heatsink. The sinks were 52°C@22° ambient temperature.
300W = Super FearLess :rofl: 🤟
 
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Yup, it's the standard AMB Labs setup to use a Bulgin switch. The ε24 power switch driver circuit

Although Poseidonsvoice (Anand) has me really excited about using Schurter's capacitive touch switches. Possibly with MJ's H9KPXG board.

These look pretty slick. I've never messed around with these boards...

Has anyone tried skipping the board and just using a switch like this?
https://www.mouser.com/ProductDetail/Schurter/1241.6823.1114000?qs=gW2F9ojQNeEzE81PmSnvEQ==
It looks like it's good for 12A AC, which is plenty for most of the First Watt style amps.

It's an expensive switch, but I imagine by the time you get all the bits for the board and a lower cost switch the total is much higher than this switch. Thoughts?
 
Very cool W12 psu board Randy! Pair them with active rectification, oh Yeah!! Will they be available to buy?

Are you sure a 5U 400mm Modushop chassis is good for dissipating 300W?
I used that case for an Alpha Nirvana amp that sunk 100W into each heatsink. The sinks were 52°C@22° ambient temperature.
300W = Super FearLess :rofl: 🤟

W12's will be for sale. Let me test this one myself on a XA252 and a SissySIT(42), then I'll get some more made based on demand. Probably a group buy thread. Stay tuned. If you're itching for one ASAP, PM me. I think I might have an extra from this run.

Regarding 300W - I'm simply quoting what Papa Nelson published in his thread. 158W per sink. Note, his calcs show 30degC, not 25degC.

Store Heat Sinks - Thermal Numbers
https://www.diyaudio.com/community/threads/store-heat-sinks-thermal-numbers.392902/
 
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Thinking about the shorted turn problem, one solution is to cut a gap in the plate to split it into two. The small transformer could then be moved to the right plate where there is some room.
For my build I will probably use the risers from the Store with long turrets and leave the bolt of the toroid free.

Ask me as I know about this issue. No actually, don't ask.. :deerman:
 
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https://www.diyaudio.com/community/threads/store-heat-sinks-thermal-numbers.392902/
I looked at Nelson's post here. Looks like a 5U400 is good for 158W per heatsink. Call it ~300W dissipation per chassis.

Back to post #1 on this thread there's this:
View attachment 1148308
As you know I did build an Aleph 4+4 in a 5U 400 Deluxe chassis as @Toadroller was asking for. With around 150 watts dissipation the 5U 400 is at it's thermal limit and additional measures like forced ventilation is needed to achieve a sane temperature level on the outside of the chassis.

So Nelson's recommendations are indeed for fearless builders that don't need an amp that is save to be touched by partners, children or cats. But it looks like Nelson's thermal suggestions are save enough for the output transistors. I use my Aleph 4+4 build a lot without any technical problems until now.

The heat output of the amp could be lowered by using a SMPS instead of a linear supply.
 
These look pretty slick. I've never messed around with these boards...

Has anyone tried skipping the board and just using a switch like this?
https://www.mouser.com/ProductDetail/Schurter/1241.6823.1114000?qs=gW2F9ojQNeEzE81PmSnvEQ==
It looks like it's good for 12A AC, which is plenty for most of the First Watt style amps.

It's an expensive switch, but I imagine by the time you get all the bits for the board and a lower cost switch the total is much higher than this switch. Thoughts?
When I first got started I used the AMB/Bulgin solution because it worked and work well. Now that I’ve been doing this for awhile I’ve found there are a number of very interesting alternatives.

Regards,
Dan
 
In using MJs soft start board, it works a treat. Can use cheap Chinese buttons
IMG_20230226_160725.jpg


My Aleph 'raffle' amp still in place with some sort of chassis parts around it! No lid or back yet. Pah....who needs em!
 
Has anyone tried skipping the board and just using a switch like this?
https://www.mouser.com/ProductDetail/Schurter/1241.6823.1114000?qs=gW2F9ojQNeEzE81PmSnvEQ==
It looks like it's good for 12A AC, which is plenty for most of the First Watt style amps.

It's an expensive switch, but I imagine by the time you get all the bits for the board and a lower cost switch the total is much higher than this switch. Thoughts?
I've used one like this: https://www.mouser.com/ProductDetail/Schurter/1241.6821.1120000?qs=NJQRv7dW2TVB7LvB/%2Bv6/w== directly with lots of capacitance and CL-60 thermistors.

It's not illuminated, but it's a lot cheaper. 12A seems OK for steady state, but turn-on current spikes are a different matter. I haven't had it very long, so I'm not sure how it will hold up in the long term. Accordiing to the data sheet it is rated for 0.02 million actuations @ 250 VAC /16 A.
 
Would this shoulder bushing work but in the appropriate size for the bolt? The diagram a couple pages back mentioned the need for air space. In the meantime, if you aren't going to be moving the amp around, you could probably just remove one of the bolts for now.
Actually, that's an excellent idea. I must have missed it the first read through here.

Regards,
Dan
 
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As as start to my shorted turn issue I'm going remove the two 'positioning washers' from the transformers.
These metal washers currently reside directly below the aluminum plate seen in my pic. I've ordered the shoulder washers Mike suggested
and when I'm receive them I'm going to drill the two holes larger to accept them. After this is done there should be no continuity between the two
transformer mounting bolts and my shorted turn issue should be resolved.

Many thanks for the suggestions,
Dan

TransPlate.jpg