Acoustic Horn Design – The Easy Way (Ath4)

The control points are fine (you can set Mesh.Wireframe=1 and check the MSH file, see below), it's just that the surface (or the curve) is meshed with an extremely low resolution, despite the control points being defined correctly. This looks like a gmsh "thing" to me. Perhaps too high degree of the curve? (I would expect 4 - 6 points to be enough - remember this is not an interpolating curve.)

bezier.PNG
 
Last edited:
The amount of progress is incredible. This is what I was waiting for. Thanks @mabat!

Now I might have to buy a new computer first...
It can help to optimize your process in ath, if you are optimizing by eye and not, as maiky76's matlab scripts do, by sheer brute force processing power.

Once you have a desirable basic shape of your response, your raw material so to say, it is possible to optimize in steps, and then in sections, i. e. low frequencies, high frequencies etc.

1) For round or elliptical devices, first setting up a slope in circular symmetry mode proves to be a good starting point from where to procede to 3D.
2) Infinite baffle simulation is fine for mid to high frequencies. The slightly wider pattern that results from the infinite baffle from my experience was easily corrected with a slightly wider coverage angle.
3) I have found that between quarter symmetry and half symmetry, the differences are few, at least those which can be corrected (which the baffle bump cannot).
4) The resolution of the mesh for lower frequencies is also not required as high, as long as shape is not deteriorated significantly. Together with simulating frequency sections, this reduces simulation a lot. It is a bit more of typing but a good method is to have a couple of versions of the .cfg for all other parameters than the curve functions, and then just copy & paste these.
 
Yes, as there's still the same spherical wavefront at the exit of the ESP (and the rest of the WG doesn't change), the directivity doesn't change. What we see on that gif is that the longer the shaping plug, the worse match for the rest of the waveguide it is. Something else on the horn side would need to be adjusted at the same time to reduce the increasing impedance peak.
 
I have exported a full sphere (+- 180 deg Hor & Ver) from VCAS and after renaming them from hand, imported them in VCad. But I don't see how i. e. Power response could be correct. It has only changed in level, but the further off-axis angles should tilt it. Does someone know why? I have attached a file as exported from VCAS.

Screenshot 2022-04-04 170346.jpeg
 

Attachments

  • Like
Reactions: limacon
Got my WGs from JLCPCB. Looks and feels good (don't have any prior experience with printed stuff...) - seem sturdy as well as symmetrically correct i.e. rests flat on a flat surface.

Price was using their ordering page about 100€ inc shipping. In the end after some size and shipping restraints, it came to 150€ (for 2 pcs). OK i think.

Now a long wait for the BMS 5530ND CDs... :-/ which I plan to drive with a Topping L30 HP amp.

Thanks to mabat for sharing the design and pelanj for fixing the mounting holes in the 260-30 cad.

//
 

Attachments

  • DSC_0202.JPG
    DSC_0202.JPG
    105.4 KB · Views: 222
  • DSC_0205.JPG
    DSC_0205.JPG
    118.7 KB · Views: 220
  • DSC_0211.JPG
    DSC_0211.JPG
    79.3 KB · Views: 225
Last edited: