• The Vendor's Bazaar forum is for commercial offers and transactions. Only unmoderated members can post here.

    diyAudio provides this forum for the convenience of our members, but makes no warranty nor assumes any responsibility. We do not vet any members. Use of this facility is at your own risk. Customers can post any issues in those threads as long as it is done in a civil manner. All diyAudio rules about conduct apply and will be enforced.

Modulus-686: 380W (4Ω); 220W (8Ω) Balanced Composite Power Amp with extremely low THD

Well, yeah. You'll probably crush the shoulder washer before you even get close to 100 psi. If you read data sheets for the various thermal interface products, you'll notice that they're often spec'ed at 10,25,50,100 psi. I suspect Wakefield just published the 100 psi number as it is the lowest thermal impedance.

Tom
 
The first five samples of the professionally done boards are in. I'll need some for my characterization work and will start filling the pre-orders with the remainder.

The rest of the assembled boards will arrive in about two weeks.

Tom
 

Attachments

  • MOD686_R1p0_ASSY_SMD.jpg
    MOD686_R1p0_ASSY_SMD.jpg
    297.6 KB · Views: 558
Speaking of measurements: Here's a pair of residual hum/noise measurements. One with the SMPS. The other with the Power-86 and Antek AN-5225 transformer.

The integrated noise measures 31.5 uV (unweighted); 25.0 uV (A-weighted).

Tom
 

Attachments

  • Modulus-686 Rev. 1.0_ Residual Hum & Noise (1M FFT, 8 averages, MW SE-600-36).png
    Modulus-686 Rev. 1.0_ Residual Hum & Noise (1M FFT, 8 averages, MW SE-600-36).png
    49.2 KB · Views: 507
  • Modulus-686 Rev. 1.0_ Residual Hum & Noise (1M FFT, 8 averages, Power-86 + AN-5225).PNG
    Modulus-686 Rev. 1.0_ Residual Hum & Noise (1M FFT, 8 averages, Power-86 + AN-5225).PNG
    49.6 KB · Views: 494
Yep. I'm way behind (i.e. not started) on documentation. Thankfully, the documentation will mostly be a spec table, a ton of warnings about heat sinking and such, and some pictures showing connector pinouts. I'll add a block level circuit description and description of the error correction as well. So the good news there is that we're talking maybe ten pages of writing plus a few appendices.

The inductors are the same as those used in the LM3886DR and Modulus-286. I had a bunch professionally wound and am selling them on my website. You'll need two of these per Modulus-686 board. I'll provide instructions for how to make the inductors for those who'd rather make their own.

In future designs (think Modulus-286 Rev. 2.0) I'll use this standard inductor.

Tom
 

Attachments

  • CustomInductor.jpg
    CustomInductor.jpg
    149.8 KB · Views: 426
-125 dBV (~500 nV) isn't quiet enough for you? Many amps, in particular tube amps, have approaching 1 mV of mains hum.

BTW: I tried those Wakefield phase change pads I mentioned in Post #239. They work pretty well. They turn out to be phase change goop on a polymer carrier, so basically a modern equivalent of a mica washer + goop.

The worst case power dissipation is at Pout_max/2, so I picked 100 W into 8 Ω as my test point. With the Bergquist K10 pads, I measured 83-85 ºC on the front of the chip package with a 60 ºC heat sink temperature. Repeating this test with the Wakefield phase change pads results in a chip temperature of around 80-82 ºC. The difference is not earth shaking but given that the Wakefield pads are half the cost of the Bergquist K10, you might as well get the Wakefield.

The phase change pads do have the drawback that they're one time use only. So if you ever need to remove the LM3886es from the heat sink, you will have to replace the thermal pads.

Tom
 
THD+N and IMD measurements.

The THD+N plots mostly show the THD+N floor of the APx525 signal source. The IMD plots are more interesting.

Siegfried Linkwitz speculates based on the Fletcher-Munson curves that a 1 kHz + 5.5 kHz IMD correlates well with the perceived listening experience. He performs this measurement at 100 mW and 1 W. The closest I could get with the AP was 917 Hz (5500/6 Hz) + 5.5 kHz. The Modulus-686 is about 20 dB better than the best amp shown on SL's website.

The 18+19 kHz and SMPTE show no surprises. Just rock star performance.
The multi-tone IMD residual of -110 dBV is rather spectacular as well.

For fun I ran the 100 Hz, 1 kHz, 6.66 kHz THD+N vs Power sweeps (20 kHz BW). You often see these measurements for Class D amplifiers, so I figured I'd showcase the fact that the MOD686 is about two orders of magnitude lower THD+N than many Class D amps (specifically, I compared with the ICE Power 1200AS module).

Tom
 

Attachments

  • Modulus-686 Rev. 1.0_ Multi-Tone IMD (AP 32-tone, 1M FFT, 8 averages).png
    Modulus-686 Rev. 1.0_ Multi-Tone IMD (AP 32-tone, 1M FFT, 8 averages).png
    63.7 KB · Views: 244
  • Modulus-686 Rev. 1.0_ IMD - DFD 18 kHz + 19 kHz @ 1_1 (100 W, 8 ohm).PNG
    Modulus-686 Rev. 1.0_ IMD - DFD 18 kHz + 19 kHz @ 1_1 (100 W, 8 ohm).PNG
    34.5 KB · Views: 217
  • Modulus-686 Rev. 1.0_ IMD - SMPTE 60 Hz + 7 kHz @ 4_1 (100 W, 8 ohm).PNG
    Modulus-686 Rev. 1.0_ IMD - SMPTE 60 Hz + 7 kHz @ 4_1 (100 W, 8 ohm).PNG
    40.1 KB · Views: 195
  • Modulus-686 Rev. 1.0_ IMD - DFD 917 Hz + 5.5 kHz @ 1_1 (1 W, 8 ohm, SE-600-36).PNG
    Modulus-686 Rev. 1.0_ IMD - DFD 917 Hz + 5.5 kHz @ 1_1 (1 W, 8 ohm, SE-600-36).PNG
    40.6 KB · Views: 199
  • Modulus-686 Rev. 1.0_ IMD - DFD 917 Hz + 5.5 kHz @ 1_1 (100 mW, 8 ohm, SE-600-36).png
    Modulus-686 Rev. 1.0_ IMD - DFD 917 Hz + 5.5 kHz @ 1_1 (100 mW, 8 ohm, SE-600-36).png
    41.3 KB · Views: 243
  • Modulus-686 Rev. 1.0_ THD+N vs Output Power @ 100 Hz, 1 kHz, 6.66 kHz (8 ohm, 20 kHz BW).PNG
    Modulus-686 Rev. 1.0_ THD+N vs Output Power @ 100 Hz, 1 kHz, 6.66 kHz (8 ohm, 20 kHz BW).PNG
    48.4 KB · Views: 676
  • Modulus-686 Rev. 1.0_ THD+N vs Output Power (4 ohm, 1 kHz, 20 kHz BW).PNG
    Modulus-686 Rev. 1.0_ THD+N vs Output Power (4 ohm, 1 kHz, 20 kHz BW).PNG
    53 KB · Views: 688
  • Modulus-686 Rev. 1.0_ THD+N vs Output Power (8 ohm, 1 kHz, 20 kHz BW).png
    Modulus-686 Rev. 1.0_ THD+N vs Output Power (8 ohm, 1 kHz, 20 kHz BW).png
    48.5 KB · Views: 669
  • Modulus-686 Rev. 1.0_ THD+N vs Frequency (200 W, 4 ohm, 60 kHz BW).PNG
    Modulus-686 Rev. 1.0_ THD+N vs Frequency (200 W, 4 ohm, 60 kHz BW).PNG
    34.4 KB · Views: 676
  • Modulus-686 Rev. 1.0_ THD+N vs Frequency (200 W, 8 ohm, 60 kHz BW).PNG
    Modulus-686 Rev. 1.0_ THD+N vs Frequency (200 W, 8 ohm, 60 kHz BW).PNG
    34.7 KB · Views: 697
Last edited:
Hi Tom
Did you remove the technical info for the 286 from your webpage? I know you discontinued the current version, but these infos were a valuable source of infos for us 286 owners and also useful to compare to the new 686. It also helps when I would sell my two mono 286 in order to upgrade to 686.

Could you bring the info back please. Just but a big sticker discontinued on the website.

Thanks I really appreciate it.

SH

Ps. My bad sorry. I found it. It had just moved from the products to the support section.
 
Last edited:
More measurements.

The gain flatness comes in at ±0.039 dB (20 Hz - 20 kHz).
The drop in CMRR at LF is from the input coupling caps. The CMRR is quite high across the board, so I'm not concerned.

Tom
 

Attachments

  • Modulus-686 Rev. 1.0_ Amplitude Response (100 W, 8 ohm).png
    Modulus-686 Rev. 1.0_ Amplitude Response (100 W, 8 ohm).png
    34.5 KB · Views: 222
  • Modulus-686 Rev. 1.0_ Residual Hum & Noise (1M FFT, 8 averages, Power-86 + AN-5225).PNG
    Modulus-686 Rev. 1.0_ Residual Hum & Noise (1M FFT, 8 averages, Power-86 + AN-5225).PNG
    49.6 KB · Views: 212
  • Modulus-686 Rev. 1.0_ Residual Hum & Noise (1M FFT, 8 averages, MW SE-600-36).png
    Modulus-686 Rev. 1.0_ Residual Hum & Noise (1M FFT, 8 averages, MW SE-600-36).png
    49.2 KB · Views: 214
  • Modulus-686 Rev. 1.0_ Common-Mode Rejection Ratio .png
    Modulus-686 Rev. 1.0_ Common-Mode Rejection Ratio .png
    26 KB · Views: 207
  • MOD686_R1p0_OutputImpedance.png
    MOD686_R1p0_OutputImpedance.png
    61.3 KB · Views: 207
  • MOD686_R1p0_DampingFactor.png
    MOD686_R1p0_DampingFactor.png
    58.1 KB · Views: 252
  • Modulus-686 Rev. 1.0_ Gain Flatness Ref._ 1 kHz (100 W, 8 ohm).PNG
    Modulus-686 Rev. 1.0_ Gain Flatness Ref._ 1 kHz (100 W, 8 ohm).PNG
    32.9 KB · Views: 192
It's very good, but I remember a 12uV figure in the preliminary specs.
Can you do something to improve it?

Yep. Switch to 20 dB gain. That drops the noise to the 16 uV (A-weighted), 20 uV (unweighted) that you recall.

If that's not low enough for you, I suggest designing a system cooled with liquid nitrogen. It'll be a bit of a mess to operate, but the noise will be low. 🙂

Tom