Hot wire cutter circuitry for better speakers?
- By Dave Zan
- Equipment & Tools
- 27 Replies
I plan to use a hot wire cutter to cut XPS foam to make speaker horn moulds.
Wire size about 0.5 mm, needs ~5 amps.
A 1 metre cutter in nichrome is ~5 to 6 ohms - so ~25 V and 125 watts.
That is easy and reasonably safe with a transformer.
In fact I even made a hot wire cutter similar to this as a one-off project for a friend's factory to cut broadloom plastic cloth.
It was decades back so I don't even remember the power requirements but commercial units are similar to what I calculate so I don't think I'm too far out.
The idea for the new project is an improved circuit that controls the power to reduce idle losses and allow closer tolerances.
It should be not too hard to monitor both the current and volts thru the wire and calculate the resistance, to use in a feedback loop to keep the temperature constant.
Anyone seen a circuit to do this?
The obvious way is a simple micro-controller but maybe a simple all analog circuit would work.
Or other ideas?
David
Wire size about 0.5 mm, needs ~5 amps.
A 1 metre cutter in nichrome is ~5 to 6 ohms - so ~25 V and 125 watts.
That is easy and reasonably safe with a transformer.
In fact I even made a hot wire cutter similar to this as a one-off project for a friend's factory to cut broadloom plastic cloth.
It was decades back so I don't even remember the power requirements but commercial units are similar to what I calculate so I don't think I'm too far out.
The idea for the new project is an improved circuit that controls the power to reduce idle losses and allow closer tolerances.
It should be not too hard to monitor both the current and volts thru the wire and calculate the resistance, to use in a feedback loop to keep the temperature constant.
Anyone seen a circuit to do this?
The obvious way is a simple micro-controller but maybe a simple all analog circuit would work.
Or other ideas?
David