Hello everyone! Today I would like to ask a question about a defect of the zenon amplifiers (as in the photo) such as 3.5kw 5.0kw and probably also the larger models.
I'll explain in detail.
In the past few days, they have delivered 9 amps like the ones in the picture, all with the same defect, failed rail capacitors. Some turn on and continue to work, others instead remain in protection, 1 instead has the power supply completely failed (probably the rail capacitors have exploded and have also gone into short circuit, forcing the power supply to explode completely) but all, have the audio section intact.
The thing is very strange, 9 equal amps, all with the same defect.
So asking around I realized that it is a common defect of these amps, indeed, in the past I have happened to repair some amps that use the same audio driver board (ZNCM) which however had the significantly higher rail voltage and brand capacitors and higher values (FANGZE !?).
In these great amps, I solved by changing the capacitors with some of the same value, but different brand and model (nichicon) of excellent workmanship and they no longer exploded.
While these 3.5k and 5.0k ones seem to want to explode all the capacitors I replace.
Some say there is a defect in the driver board of the psu, others say there is a defect in the driver board of the audio section, others believe that it is a problem with the feedback line (R10 on the amplifier board in the immediate vicinity driver board, 220k resistor, how can a normal 220k resistor working properly cause such a big problem?) I don't know exactly what happens, but I can share my following experience, because in the past I have repaired an amplifier similar that was entrusted to me because it was completely shorted, both audio and power supply, but the capacitors were ok:
- i installed IRFP1405 + BD439 / BD449 in the power supply using 15ohm gate resistors.
- I used FDA24N40F in audio, redone the audio driver board and replaced the drivers (buffers) with BD139 + BD140 (which worked perfectly) (some might think they are slow or not very powerful, in my case they worked without problems, maybe even better than the originals).
The result is that that amplifier is still working great everyday for the past 1 year, never exploded again, never returned, never a problem again.
Could it be a driving problem on the part of the original buffer transistors? What do you think?
i've posted here some photos of the problematic amp and
some photos of a bigger amplifier that I have repaired in the past (which used the same driver board and FANGZE rail caps) where you can see the capacitors it fitted and the ones I fitted as a replacement, never again had problems.