So here's the chart over the force on a aluminium foil conduit in a magnetic flux density produced in a push pull configuration when it moves from rest level to 1 mm above rest level:
Enlarge it or open the picture in another tab to view it better.
So if only the deviation in percent from the rest level manifests in distortion, there's a clear winner.
Enlarge it or open the picture in another tab to view it better.
So if only the deviation in percent from the rest level manifests in distortion, there's a clear winner.
Last edited:
I thought that I would have gotten my new cutting machine (Silhouette Cameo 5) by know, but it will still be a while.
So I almost finished the rest, in CAD at least.
Here's one of 44 steel plates, 184 mm wide and 200 mm high.
22 magnets, 10x5x3 mm, will be mounted on each steel plate.
A nut bar will hold front and back plates together in three places:
En mutterlist skall hålla samman fram- respektive bakplåt på tre ställen:
A front plate is fastened with a long screw in the nut in te bar. On the protruding rest of the screw, the back plate will be fastened with yet another nut.
Look at the vertical screw holes in the plate above.
The back plate must be wiggled in place.
I will probably not use all screw holes.
The nut bar has also screw holes for supporting side beam.
Here's an attempt to visualize it:
Open in youtube and increase resolution.
So I almost finished the rest, in CAD at least.
Here's one of 44 steel plates, 184 mm wide and 200 mm high.
22 magnets, 10x5x3 mm, will be mounted on each steel plate.
A nut bar will hold front and back plates together in three places:
En mutterlist skall hålla samman fram- respektive bakplåt på tre ställen:
A front plate is fastened with a long screw in the nut in te bar. On the protruding rest of the screw, the back plate will be fastened with yet another nut.
Look at the vertical screw holes in the plate above.
The back plate must be wiggled in place.
I will probably not use all screw holes.
The nut bar has also screw holes for supporting side beam.
Here's an attempt to visualize it:
Well, that didn't go well. The plates bulged in the middle of the mid section by almost an millimeter.
New plate design:
Only five columns of magnets for the mid but now three columns of magnets for the tweeter.
I've also increased the amount of steel between the elongated holes.
The extra holes at the side of each outmost column of magnets are just to be able to temporarily fasten the magnets with zip ties:
So, did the changes help?
Yes, I think so. The largest bulge I can measure is 14.20 mm, that's 0.20 mm from the nominal 14 mm.
What do you think, should I iterate the design further?
New plate design:
Only five columns of magnets for the mid but now three columns of magnets for the tweeter.
I've also increased the amount of steel between the elongated holes.
The extra holes at the side of each outmost column of magnets are just to be able to temporarily fasten the magnets with zip ties:
So, did the changes help?
Yes, I think so. The largest bulge I can measure is 14.20 mm, that's 0.20 mm from the nominal 14 mm.
What do you think, should I iterate the design further?
That design is quite beautiful in it's simplicity, I think I will copy that!
The problem at 0:44 where one edge wasn't corrugated can probably be mitigated by making the corrugating wheels slightly wider than the membrane feeder.
I'm curious, did you use ball bearings or without? Looking at building my own corrugator and have planned for ball bearings but not sure if I'm just making everything far more complicated than it needs to be.
The problem at 0:44 where one edge wasn't corrugated can probably be mitigated by making the corrugating wheels slightly wider than the membrane feeder.
I'm curious, did you use ball bearings or without? Looking at building my own corrugator and have planned for ball bearings but not sure if I'm just making everything far more complicated than it needs to be.
Last edited:
I was inspired by this design.
But the corrugation was not right, so I design my own corrugator from scratch except for the handle and the knob.
There are still some dross that need to be removed.
I used 608Z ball bearings. It's actually easier to design with them. Otherwise it'll be plastic against plastic and too wiggly.
But the corrugation was not right, so I design my own corrugator from scratch except for the handle and the knob.
There are still some dross that need to be removed.
I used 608Z ball bearings. It's actually easier to design with them. Otherwise it'll be plastic against plastic and too wiggly.
With this corrugator a 400 mm long test aluminium strip is 380 mm at 1 mm corrugation. That's a 0.95 ratio.
The effective membrane is 2200 mm but I need some more for the vertical suspension and fastening of the membrane.
The intended gluing board is 2400 mm but practically only 2380 mm long membranes can be glued.
Given the 0.95 ratio a 2260 mm long membrane can then be made.
That gives 30 mm at each end for suspension and fastening of the membrane.
I finally got my Silhouette Cameo 5 Black yesterday, so now it is time to make some membranes.
When I made membranes for my AMTs, I could use a Silhouette cutting mat, but there are no cutting mats that long for the SMAPPP membranes.
So let's do some experiments...