Woden Design 3" Box Designs, BabyLabs & more

I may attempt a Falcon as the woodworking looks pretty straightforward for a beginner.
I read through this thread and couldn't find a definitive suggestion for the damping material.
I found some UltraTouch "Denim" but min. thickness was 2".
Do you simply cut it to 1/2" thickness, or is there a different material that can be bought without modification?
 
So far none of Scott’s or my boxes, including Bloodhound, care whether yu use A5.2 or A5.3 — as best i can figure the largest thing about the difference is that the latter appeals more to Japan (which still consumes the most Mark Audio).

The CHN50 — except for driver mounting detail changes, also fits the same uMar-Kens as the above.

dave
 
I am planning to build a Bloodhound. The 1/2" thick baffle seems a bit small. Any problem with doubling up the front baffle thickness and keeping the same interior dimensions? Does the driver need to be braced on the back like in many of the Mar-kens?
 
How far does the chamfer need to go? The drawings show it coming to a point. There still needs to be some wood to screw into, right? I have seen photos of builds where they don't chamfer as much where the screw holes for the drivers are.
 
In the following link you'll find a pic of a chamfer I did for an Alpair 10.x driver:

556036d1466537108-pensils-alpair-10-3-alpair-10p-zia-a10-chamfered-inner-cutout-jpg


dave
 
So here is my current progress on the Bloodhound Baby Lab. This is the 1/2" felt damping. Does this look the way it is supposed to? Would like to know before I close it up. Things become much harder to change then. Haven't yet adhered the felt to the wall. Thanks.
 

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