Useful tools and techniques

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This was how I prepared the first of the 12 heatsinks, marked and centre punched TO-3 holes, use wood blocks to make a jag.
Line up the first hole with the drill bit then clamp down the jag securely, drill this hole for all 12 heatsinks first, then proceed to line up the second hole and repeat drilling, but if the hole is not line up properly or the jag moved then all 12 heatsinks would be spoiled. Any better suggestions for future projects?
 

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nice job!

...so the router does work, and I notice you didn't even use a metal cutter, just the standard router bit. With the thin material, it looks like the cutter didn't get too hot, as I don't see any sign of smearing. Did you 'climb' mill that, or just cut in whatever direction? Also, did you adjust the speed or use cutting fluid at all? Or did you just let er rip at full speed? 😎

How would you feel about using the same technique on 1/8" or 1/4" material...
 
whoa, this thread is growing fast!

nice job to you too, fdegrove!

Chris ma:

I use something called a centre drill to start holes. It's a common tool used for lathe work and the like. Basically, it's a short, stubby drill without flutes cut all the way up the shaft, so it's very rigid, and doesn't wander if you have your work clamped and the drill press isn't sloppy in tolerance. The tip is shaped like a countersink drill, and then there's a very small (maybe 3/32") tip which is just like a regular 3/32" or so drill bit.... I'll have to take a picture so you can see what I'm talking about, but if you start holes with this, and then switch to the fill size drill, they'll always be exactly where you want them, and they'll drill true and round. Let me take a pic, and I'll post in a few minutes.
 
Re: nice job!

hifiZen said:
...so the router does work, and I notice you didn't even use a metal cutter, just the standard router bit. With the thin material, it looks like the cutter didn't get too hot, as I don't see any sign of smearing. Did you 'climb' mill that, or just cut in whatever direction? Also, did you adjust the speed or use cutting fluid at all? Or did you just let er rip at full speed? 😎

How would you feel about using the same technique on 1/8" or 1/4" material...

I had to 'climb' mill that, otherwise it was pulling the piece. The cutter didn't get hot at all and I didn't use any fluid. I don't like those fluids because they are so messy. The speed was intermediate. I think I could use the same technique on 1/8" thickness, not so sure about 1/4".😉
 
I noticed too that power cords make difference. How much was the Cardas? I do my own cords from speaker cable ( I believe it's Audioquest type 4, I have some old stock). Incidentally power cord made big difference in a DAC, however in a transport, not that much. But the supply in a transport has CLCLCRCRC filtering, the one in DAC doesn't.
 
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