trying to resurrect an Orion 2150GX after massive short

MANY people have used the BD transistors in the output stage.

Don't expect any electronics distributor to accept returns on electronic components.

Don't wait on the optocoupler if switching on/off is the only problem. Bridge the output of it to force the supply to power up so you can troubleshoot the audio stage.
 
UPDATE:
installed BD911/BD912 in the output session.
fired up and no issues when idling, no heat building up, both PAM and output stage cold
I have 0 VDC at speaker terminals in Idle

Plugged in RCA cables and fed with 1khz 0db sine wave, Source mobile connected to BT/DAC connected via RCA to amp
I have loaded the amp with an old mid 4 ohms
Both Channels play at same level, no major or noticeable difference, but a small audible tik every 5/6 secs
No sine wave playing, audible ground noise
No RCA, no ground noise in neither of the channels

tested with laptop as source,
same 1khz sine wave, NO ground noise and NO clicks

i don't have an oscilliscope I'm afraid to do any further diagnose.

amps is still running cold

once I have the full set of 2N6488 for the PAM i can probably say repaired, till then open guts
 
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There seems to be some confusion with the terminology. I hope this isn't considered to be contamination of the thread.

Car amps use switching power supplies to boost voltage.

There are two general types, regulated and unregulated.

Unregulated supplies have an output voltage that follows the B+ supply voltage. The supply voltage is greater than B+ but it's a multiple and varies with the B+.

Regulated supplies have two general types of regulation. The most popular, by far, is the PWM regulation. This type varies the width of the pulses that drive the transformer. Wider pulses generate more output. The wider pulses are used when there is more demand from the audio output stage or when the B+ voltage drops. The regulation holds the rail voltage to the target voltage.

Orion, PPI, a few other use (used) PAM (Pulse Amplitude Modulation). It's not quite as efficient but has some advantages in some situations. The PAM circuits drive the FET gates with varying amplitude signals. When there is greater need for output, the drive signal amplitude is increased. This leaves the FETs working in their linear region but only at lower power so, while it's inefficient, it's only inefficient at lower power.

Linear region... For FETs to work efficiently, they have to be drive into saturation. Some may use a different term. Saturation is more properly used for bipolar transistors. Right or wrong, saturation (for this description) means that the FET is drive with a strong enough signal (generally, 10v is considered the 'sweet spot') to allow them to conduct as well, as efficiently, as they possibly can. This means that they will have the minimum voltage across their drain and source when passing the highest current. This results in the lowest power dissipation. In linear mode, they are not working efficiently because their gate voltage isn't driving them into saturation. This results in greater power dissipation/heating. The attached shows what was described. The green line is gate voltage. The yellow line is the drain voltage. Note how the drain voltage goes lower as the gate rises through the region marked 'linear'.

So... calling the power supply a PWM or a PAM is a bit unusual. The power supply is typically referred to as simply a power supply. Only when you are referring to the type of regulation, specifically, would you use PWM or PAM.

For your amp, try a different signal source.
 

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